Foot Wear Production  ·  Level 5
Footwear Component Preparation
Chapter 5: Perform splitting operations
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Chapter Practical Activities

Practical 1: Manual Splitting of Leather Sheets to 1.2mm Thickness

Foot Wear Production · Level 5
Footwear Component Preparation
PRACTICAL ASSESSMENT
TIME: 4 HOURS
⬇ PDFCandidate Instructions (Candidate Tool)

Type: Individual

INSTRUCTIONS TO CANDIDATE:
1.  You are required to perform the following task:
i.  Manually split two vegetable tanned leather sheets to a uniform thickness of 1.2mm each, 300mm by 400mm in size.
2.  You have been provided with the following resources for the practical task:
Tools & EquipmentMaterials
Splitting knifeLeather sheets (vegetable tanned)
Cutting board
Steel ruler
Thickness gauge
Chalk marker
⬇ PDFResources Required (Cutting List)
S/NItemQuantity
1Leather sheets (vegetable tanned)2 sheets per Candidate
2Splitting knife1 per Candidate
3Cutting board1 per Candidate
4Steel ruler1 per Candidate
5Thickness gauge (vernier or caliper)1 per Candidate
6Chalk marker1 per Candidate
⬇ PDFAssessor Guide
Items to be EvaluatedMarks AvailableMarks ObtainedComments
TASK 1: Manual Splitting Process
Wears appropriate PPE (gloves, apron)
(Award 2 marks for correct PPE use, 0 if not)
2
Sets up work area with cutting board and tools properly arranged
(Award 2 marks for neat and safe setup)
2
Measures and marks leather sheets to 300mm x 400mm dimensions
(Award 3 marks for accurate measurement and marking)
3
Performs splitting with steady hand and consistent pressure
(Award 4 marks for proper splitting technique)
4
Checks thickness frequently using thickness gauge during splitting
(Award 3 marks for regular thickness checks)
3
Finishes splitting to uniform thickness of 1.2mm ±0.1mm
(Award 4 marks for finishing to correct thickness)
4
Maintains tool sharpness and safety during operation
(Award 2 marks for tool handling and safety)
2
Cleans work area and stores tools properly after completion
(Award 2 marks for workplace tidiness)
2
Sub-Total22
PRODUCT CHECKLIST
Leather sheets correctly split to 300mm x 400mm dimensions
(Award 5 marks for accurate final dimensions)
5
Uniform thickness of 1.2mm ±0.1mm across entire sheet
(Award 8 marks for consistent thickness)
8
Clean, smooth edges without ragged cuts
(Award 5 marks for clean edges)
5
No damage or holes in the leather surface after splitting
(Award 5 marks for no damage)
5
Sub-Total23
GRAND TOTAL45
ASSESSMENT OUTCOME:   ☐ Competent    ☐ Not Yet Competent (competent if at least 50%)

Practical 2: Machine splitting setup and operation for uniform thickness reduction

Foot Wear Production · Level 5
Footwear Component Preparation
PRACTICAL ASSESSMENT
TIME: 4 HOURS
⬇ PDFCandidate Instructions (Candidate Tool)

Type: Individual

INSTRUCTIONS TO CANDIDATE:
1.  You are required to perform the following task:
i.  Set up and operate the splitting machine to reduce the thickness of a 600mm x 400mm leather sheet uniformly from 3.0mm to 1.5mm.
2.  You have been provided with the following resources for the practical task:
Tools & EquipmentMaterials
Splitting machineLeather sheet
Measuring caliper
Splitting knife/blade
Marker pen
Cleaning cloth
⬇ PDFResources Required (Cutting List)
S/NItemQuantity
1Splitting machine1 Pc per Candidate
2Leather sheet2 Pcs per Candidate (approx. 600mm x 400mm each)
3Measuring caliper1 Pc per Candidate
4Splitting knife/blade1 Pc per Candidate
5Marker pen1 Pc per Candidate
6Cleaning cloth1 Pc per Candidate
⬇ PDFAssessor Guide
Items to be EvaluatedMarks AvailableMarks ObtainedComments
TASK 1: Machine Setup and Operation
Candidate wears appropriate PPE (gloves, apron)
(Award 2 marks for correct PPE use, 0 if none)
2
Candidate inspects and cleans the splitting machine before use
(Award 3 marks for thorough cleaning and inspection)
3
Candidate correctly installs and adjusts the splitting blade to achieve target thickness
(Award 5 marks for correct blade fitting and adjustment)
5
Candidate measures initial leather thickness accurately using caliper
(Award 3 marks for accurate measurement within ±0.1mm)
3
Candidate operates the splitting machine smoothly and safely throughout the process
(Award 4 marks for safe and steady machine operation)
4
Candidate measures final thickness to confirm uniform reduction to 1.5mm ±0.1mm
(Award 5 marks for final thickness within tolerance across the sheet)
5
Sub-Total22
PRODUCT CHECKLIST
Leather sheet thickness uniformly reduced to 1.5mm ±0.1mm across entire 600mm x 400mm surface
(Award 10 marks for uniform thickness within tolerance)
10
No visible damage or tearing on leather surface after splitting
(Award 5 marks for undamaged material)
5
Leather sheet dimensions maintained at 600mm x 400mm ±5mm with clean edges
(Award 5 marks for correct dimensions and neat edges)
5
Sub-Total20
GRAND TOTAL42
ASSESSMENT OUTCOME:   ☐ Competent    ☐ Not Yet Competent (competent if at least 50%)
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🔒Thickness Measurement and Splitting Adjustment of Leather MaterialPractical 3
🔒Splitting synthetic footwear components to 1.2mm thicknessPractical 4
🔒Edge finishing of split footwear componentsPractical 5
🔒Preparation and sharpening of splitting blades and toolsPractical 6
🔒Safe Splitting Operation on Leather ComponentsPractical 7
🔒Splitting pattern layout on leather materialPractical 8
🔒Splitting stacked leather layers to uniform thicknessPractical 9
🔒Quality Inspection of Split Footwear Components for Thickness Uniformity and DefectsPractical 10