Building Technology  ·  Level 6
Building Superstructure Works I
Chapter 3: Carry out upper floor construction
📚 8 Topics
⚑ What you will be able to do

By the end of this chapter, you will be able to:

  • Wear the correct personal protective equipment safely and follow all job safety procedures.
  • Read and interpret working drawings to accurately identify the type of upper floor.
  • Select and prepare the right tools and equipment needed for upper floor construction.
  • Prepare construction materials accurately to meet the specific job requirements.
  • Safely erect formwork for the upper floor following the National Building Code 2024 standards.
  • Install the upper floor correctly in line with the National Building Code 2024 requirements.
  • Safely strike off formwork according to the National Building Code 2024 standards.
  • Carry out proper curing of the upper floor following the National Building Code 2024 guidelines.

Mastering these skills ensures you build strong, safe upper floors that stand the test of time and keep everyone safe on site.

Compiled by: Beatrice Aoko

Carrying out upper floor construction is a critical phase in building technology that requires precision, safety, and technical knowledge. This chapter focuses on the essential protective gear, types of upper floor systems, and their construction methods relevant to Kenyan building projects. Building professionals in Kenya must understand these concepts to ensure structural integrity and compliance with safety standards during construction. The knowledge equips technologists to oversee upper floor works effectively in various settings such as schools, hospitals, and commercial buildings.

3.1 PPEs

Personal Protective Equipment (PPE) is fundamental in safeguarding workers involved in upper floor construction from potential hazards. In Kenya, adherence to PPE standards is enforced by the Occupational Safety and Health Act (OSHA) to reduce workplace injuries. Given the elevated risks during upper floor works, correct PPE usage ensures that construction professionals and laborers remain protected from falls, debris, and other site dangers.

3.1.1 Uses

PPE serves multiple purposes on construction sites, especially when working on upper floors where risks are heightened. It acts as a barrier between the worker and hazards, reducing the likelihood of injuries or fatalities. For instance, helmets protect against falling objects, while safety harnesses prevent falls from height, a common cause of accidents in Nairobi’s growing high-rise construction projects. PPE also promotes compliance with legal safety requirements, which helps avoid costly penalties and work stoppages.

Types of Protection Offered by PPE

  • Head Protection: Helmets shield workers from head injuries caused by falling tools or materials. In busy sites like county government office constructions, helmets are mandatory to prevent traumatic brain injuries.

  • Fall Protection: Safety harnesses and lifelines secure workers when operating on scaffolds or slabs above ground level. At a hospital expansion in Kisumu, harnesses were vital in preventing fatal falls.

  • Eye and Face Protection: Goggles and face shields guard against dust, flying debris, and chemical splashes encountered during cutting or mixing materials.
  • Hand Protection: Gloves protect against cuts, abrasions, and chemical exposure during handling of rough or hazardous materials, as seen in hotel construction sites.
  • Foot Protection: Steel-toed boots provide support and prevent foot injuries from heavy falling objects or sharp debris, essential in retail building projects.

Legal and Safety Compliance

  • PPE usage is legally required on all Kenyan construction sites under OSHA regulations.
  • Employers must provide appropriate PPE and ensure workers are trained in correct usage.
  • Supervisors are responsible for enforcing PPE policies to maintain a safe working environment.

Practice Questions

  1. Explain five different types of personal protective equipment used in upper floor construction and their specific uses. (10 marks)
  2. Why is PPE compliance critical in Kenyan construction sites, particularly during upper floor works? (5 marks)
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🔒3.2 Upper floors

Upper floors form the load-bearing horizontal structures that separate building levels and transfer loads to supporting elements. Their design and construction influence a building’s durability, functionality, and safety. In Kenya, upper floor systems must acc…

🔒3.3 Upper floor construction tools and equipment

Upper floor construction in Kenya requires a range of specialized tools and equipment designed to ensure safety, efficiency, and quality in the building process. The choice of tools depends on the construction method, materials used, and the complexity of the…

🔒3.4 Upper floor construction materials

Upper floor construction in Kenyan building projects requires careful selection of materials that ensure structural integrity, durability, and compliance with local standards such as the Kenya Building Code. The choice of materials affects not only the load-be…

🔒3.5 Erection of formwork

Formwork erection is a critical phase in upper floor construction, providing the temporary mould for concrete until it gains sufficient strength. In the Kenyan building industry, formwork techniques must align with project scale, available materials, and skill…

🔒3.6 Upper floor installation

Upper floor installation is a critical stage in building superstructure works where the structural elements that form the floor above the ground level are constructed. In Kenya, this process requires precise coordination to ensure load-bearing capacity, stabil…

🔒3.7 Formwork striking

Formwork striking refers to the removal of temporary molds used to shape concrete until it attains sufficient strength to support itself and imposed loads. In Kenya, timely and proper striking of formwork is essential to maintain construction schedules and ens…

🔒3.8 Upper Floor Curing

Curing of upper floors is a critical stage in building superstructure works, particularly in the Kenyan climate where temperature and humidity vary significantly. Proper curing ensures the concrete achieves its designed strength, durability, and resistance to…

Chapter Summary

This chapter covered the essential personal protective equipment used in upper floor construction, emphasizing their roles in safeguarding workers during various tasks. It explored different types of upper floors including ribbed, hollow pot, and flat slab designs, highlighting their structural characteristics and application contexts. The discussion then shifted to the tools and equipment necessary for constructing upper floors, detailing their types, specific uses, and important design considerations to ensure efficiency and safety. Materials required for upper floor construction were reviewed, focusing on their properties and suitability for different floor systems. The process of erecting formwork was explained as a critical step to support the concrete until it gains sufficient strength. Installation techniques for upper floors were outlined, demonstrating the sequence of activities to achieve a structurally sound slab. The chapter also addressed the procedure for formwork striking, emphasizing timing to avoid damage to the slab. Finally, the importance of curing upper floors was discussed, describing methods to maintain adequate moisture and temperature for optimal concrete strength development.

Self-Assessment

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A. Written Assessment

  1. What is the primary function of personal protective equipment (PPE) in upper floor construction? (2 marks)
  2. Identify three types of upper floor systems commonly used in building construction. (3 marks)
🔒20 more in this section.

Chapter Examination Questions

🔒 PDFDownload these examination questions, with worked answers

SECTION A (40 Marks) - Answer ALL Questions

  1. Describe three uses of personal protective equipment (PPE) during upper floor construction on a multi-storey hospital project in Nairobi. (4 marks)
  2. Identify and explain two types of ribbed upper floors commonly used in commercial buildings. (4 marks)
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Chapter Practical Activities

Practical 1: Identify and use PPE for upper floor construction

Building Technology · Level 6
Building Superstructure Works I
PRACTICAL ASSESSMENT
TIME: 3 HOURS
⬇ PDFCandidate Instructions (Candidate Tool)

Type: Individual

INSTRUCTIONS TO CANDIDATE:
1.  You are required to perform the following task:
i.  Identify and correctly use appropriate personal protective equipment for upper floor construction activities on a 2.5 by 2.5 m working area.
2.  You have been provided with the following resources for the practical task:
Tools & EquipmentMaterials
Dust coat
Safety helmet
Safety boots
Safety gloves
Safety goggles
High visibility vest
⬇ PDFResources Required (Cutting List)
S/NItemQuantity
1Dust coat1 Pc per Candidate
2Safety helmet1 Pc per Candidate
3Safety boots1 Pair per Candidate
4Safety gloves1 Pair per Candidate
5Safety goggles1 Pair per Candidate
6High visibility vest1 Pc per Candidate
7Working area (2.5 by 2.5 m)2.5 by 2.5 m per Candidate
⬇ PDFAssessor Guide
Items to be EvaluatedMarks AvailableMarks ObtainedComments
TASK 1: PPE Identification and Use
Donning dust coat correctly
(Award 1 mark or zero)
1
Wearing safety helmet properly
(Award 1 mark or zero)
1
Using safety boots appropriately
(Award 1 mark or zero)
1
Wearing safety gloves correctly
(Award 1 mark or zero)
1
Using safety goggles properly
(Award 1 mark or zero)
1
Wearing high visibility vest correctly
(Award 1 mark or zero)
1
Demonstrated awareness of PPE use for upper floor construction hazards
(Award 2 marks or zero)
2
Maintained PPE in good condition during the task
(Award 1 mark or zero)
1
Sub-Total9
PRODUCT CHECKLIST
Correct selection and full use of all required PPE for upper floor construction
(Award 5 marks for complete and correct PPE use, 3 marks for partial use, 1 mark for minimal use)
5
Sub-Total5
GRAND TOTAL14
ASSESSMENT OUTCOME:   ☐ Competent    ☐ Not Yet Competent (competent if at least 50%)

Practical 2: Select and prepare materials for upper floor construction

Building Technology · Level 6
Building Superstructure Works I
PRACTICAL ASSESSMENT
TIME: 4 HOURS
⬇ PDFCandidate Instructions (Candidate Tool)

Type: Individual

INSTRUCTIONS TO CANDIDATE:
1.  You are required to perform the following task:
i.  Select and prepare timber joists and plywood sheets for an upper floor platform measuring 3000mm by 2400mm.
2.  You have been provided with the following resources for the practical task:
Tools & EquipmentMaterials
HammerTimber joists 50mm x 150mm x 3m
SawPlywood sheets 2400mm x 1200mm x 18mm
Measuring tapeNails 75mm
Spirit level
Pencil
⬇ PDFResources Required (Cutting List)
S/NItemQuantity
1Timber joists 50mm x 150mm x 3m5 pcs per Candidate
2Plywood sheets 2400mm x 1200mm x 18mm3 sheets per Candidate
3Nails 75mm200 pcs per Candidate
4Hammer1 Pc per Candidate
5Saw1 Pc per Candidate
6Measuring tape 5m1 Pc per Candidate
7Spirit level 600mm1 Pc per Candidate
8Pencil1 Pc per Candidate
9Safety gloves1 pair per Candidate
10Dust coat1 Pc per Candidate
11Safety boots1 pair per Candidate
⬇ PDFAssessor Guide
Items to be EvaluatedMarks AvailableMarks ObtainedComments
TASK 1: Material Selection and Preparation
Donning of Personal Protective Equipment (dust coat, safety boots, gloves)
(Award 1 mark for each correctly worn PPE item)
3
Measuring and marking timber joists accurately as per dimensions
(Award 1 mark for each correctly marked joist x4)
4
Cutting timber joists to specified lengths cleanly and safely
(Award 1 mark for each correctly cut joist x4)
4
Measuring and marking plywood sheets for required panel sizes
(Award 1 mark for each correctly marked plywood sheet x3)
3
Cutting plywood sheets accurately along marked lines
(Award 1 mark for each correctly cut plywood sheet x3)
3
Selecting appropriate nails and preparing them for fixing
(Award 2 marks for correct selection and preparation)
2
Cleaning and organizing the working area after preparation
(Award 1 mark for proper cleaning and organizing)
1
Sub-Total20
PRODUCT CHECKLIST
Timber joists cut to 3000mm length with clean edges
(Award 4 marks for all joists cut correctly)
4
Plywood sheets prepared to 1200mm x 1200mm panels with straight edges
(Award 4 marks for all panels cut correctly)
4
Nails properly selected and ready for fixing
(Award 2 marks for correct nail selection and preparation)
2
Materials arranged neatly and ready for upper floor construction
(Award 3 marks for neat and safe material arrangement)
3
Compliance with safety standards during preparation
(Award 3 marks for consistent PPE use and safe handling)
3
Sub-Total16
GRAND TOTAL36
ASSESSMENT OUTCOME:   ☐ Competent    ☐ Not Yet Competent (competent if at least 50%)
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🔒Identify and Demonstrate Use of Upper Floor Construction Tools and EquipmentPractical 3
🔒Construct ribbed upper floor slab formwork 3500mm x 2500mmPractical 4
🔒Construct hollow pot upper floor slab formworkPractical 5
🔒Construct flat slab upper floor formwork 3000mm x 3000mmPractical 6
🔒Set out formwork for upper floor slab as per design specificationsPractical 7
🔒Install reinforcement bars for upper floor slab as per designPractical 8
🔒Pour concrete for upper floor slab 3500mm x 2500mm x 150mmPractical 9
🔒Strike formwork after upper floor slab concrete setsPractical 10
🔒Cure upper floor slab concrete 3000mm x 3000mm x 150mmPractical 11
🔒Prepare and assemble formwork components for an upper floor slab 4500mm x 3000mmPractical 12
🔒Set Out Upper Floor Dimensions and Levels as per Working DrawingsPractical 13
🔒Installation of Hollow Pot Blocks in Upper Floor SlabPractical 14
🔒Demonstrate safety and housekeeping during upper floor constructionPractical 15
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Am I competent?

At the start of this chapter we promised you would be able to:

  • Wear the correct personal protective equipment safely and follow all job safety procedures.
  • Read and interpret working drawings to accurately identify the type of upper floor.
  • Select and prepare the right tools and equipment needed for upper floor construction.
  • Prepare construction materials accurately to meet the specific job requirements.
  • Safely erect formwork for the upper floor following the National Building Code 2024 standards.
  • Install the upper floor correctly in line with the National Building Code 2024 requirements.
  • Safely strike off formwork according to the National Building Code 2024 standards.
  • Carry out proper curing of the upper floor following the National Building Code 2024 guidelines.

Tick each one you can genuinely do.

So, are you there yet?

You're competent when you can confidently do 50% or more of what this chapter promised.

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