Building Technology  ·  Level 6
Building Superstructure Works I
Chapter 2: Lay superstructure walls
📚 10 Topics
What you will be able to do

By the end of this chapter, you will be able to:

  • Wear the correct personal protective equipment safely and follow all job safety procedures.
  • Identify all the tools and equipment needed for building superstructure walls accurately.
  • Prepare the tools and equipment correctly to ensure smooth wall construction.

Mastering these skills helps you build strong, safe walls and keeps you protected on the job site!

Lay superstructure walls form the vertical framework that supports the upper floors and roof of a building, playing a crucial role in ensuring structural stability and durability. In Kenya’s building industry, mastery of wall construction is essential for building technologists, particularly when working on residential, commercial, and institutional projects. This chapter focuses on the personal protective equipment (PPE) necessary for safe wall construction and the specialized tools and equipment required to execute wall laying efficiently and to the highest standards.

2.1 PPEs

The use of Personal Protective Equipment (PPE) in construction sites cannot be overstated, especially during superstructure wall laying where risks such as falling debris, dust inhalation, and physical injuries are prevalent. Kenya’s Occupational Safety and Health Act mandates the use of appropriate PPE to protect workers and reduce accident rates. Building technologists must ensure that all workers on site are equipped with the right PPE to maintain a safe working environment and comply with legal requirements.

2.1.1 Types of PPE

Different stages and tasks in wall construction require specific types of PPE to address the various hazards present. Understanding these types aids in selecting the correct equipment for each worker’s role.

Head Protection

  • Hard hats are designed to protect against falling objects and head injuries. They are essential when handling heavy blocks or bricks, particularly on multi-storey sites such as county government offices constructing additional floors.

  • Helmets with chin straps ensure the headgear stays secure even when workers move or bend frequently.

Eye Protection

  • Safety goggles shield eyes from dust, cement particles, and flying debris generated during mixing mortar or cutting blocks.

  • Anti-fog and impact-resistant goggles are preferable on sites such as hospitals, where maintaining clear vision is critical for precise work.

Hand Protection

  • Work gloves protect hands from abrasions, cuts, and chemical irritants found in cement and mortar.

  • Gloves made from leather or rubber provide durability and resistance to punctures during bricklaying tasks in retail business construction.

Foot Protection

  • Steel-toe boots guard feet against heavy falling objects and sharp debris on the ground.

  • Non-slip soles ensure stability on wet or uneven surfaces common at construction sites like schools.

Respiratory Protection

  • Dust masks or respirators prevent inhalation of fine dust from cement, sand, and lime, which can cause respiratory issues.
  • Respirators with replaceable filters are necessary on dusty sites such as agricultural cooperative buildings where natural materials generate significant airborne particles.

2.1.2 Uses of PPE

The effectiveness of PPE depends on its correct usage and maintenance on site. Building supervisors must enforce procedures that ensure PPE is worn consistently and appropriately.

Protection from Physical Injuries

  • PPE such as helmets and gloves minimize the risk of cuts, bruises, and fractures during manual handling of blocks and tools, especially in hotel construction sites where heavy materials are frequently moved.

Prevention of Respiratory Conditions

  • Dust masks reduce the risk of silicosis and other respiratory diseases caused by inhaling fine particulate matter during mortar mixing in university building projects.

Enhancing Worker Confidence and Productivity

  • Workers who feel safe are more focused and efficient. For example, at banking hall extensions, workers equipped with proper PPE complete wall laying with fewer accidents and delays.

Compliance with Legal Standards

  • Using PPE ensures adherence to Kenya’s OSHA regulations and avoids costly penalties or work stoppages in government office construction.

Minimizing Cross-Contamination

  • Gloves and masks prevent the transfer of harmful substances from construction materials to skin or respiratory tracts, which is vital in healthcare facility expansions.
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🔒2.2 Wall Construction Tools and Equipment

The successful laying of superstructure walls relies heavily on the availability and proper use of specialized tools and equipment. These tools enable building technologists and masons to achieve precision, speed, and quality in their work. In the Kenyan const…

🔒2.3 Wall Construction

Wall construction is a fundamental element in building superstructure works, especially in Kenya's diverse climatic and urban conditions. The choice of wall type influences structural performance, thermal comfort, and space utilization in buildings such as cou…

🔒2.4 Walling materials

In building superstructure walls, the choice and quality of walling materials are crucial for structural integrity, durability, and aesthetics. In Kenya, with its diverse climatic zones and availability of local materials, understanding the properties and appr…

🔒2.5 Screed

In building superstructure works, a screed plays a crucial role in creating a smooth, level surface over structural floors or slabs before the final floor finish is applied. In Kenya, construction projects such as commercial buildings, hospitals, and schools r…

🔒2.6 DPC

In building superstructure works, the Damp Proof Course (DPC) is an essential component designed to prevent moisture rising through walls and floors, which can cause structural damage and health hazards. In Kenya, where heavy rains and high humidity prevail in…

🔒2.7 Erection of Construction Wall

The erection of construction walls is a critical phase in building superstructure works, serving as the framework that supports floors and roofs while defining the building’s layout. In the Kenyan construction industry, proper wall erection ensures structural…

🔒2.8 Waste Materials

Construction activities generate various waste materials that, if not managed properly, can cause environmental damage and increase project costs. In Kenya’s building sector, managing waste from wall construction is crucial to comply with environmental regulat…

🔒2.9 Superstructure wall opening

Superstructure wall openings are integral features in building walls that allow for doors, windows, and ventilation points. In Kenya's building industry, precise and well-constructed openings are essential for structural stability, aesthetics, and functionalit…

🔒2.10 Superstructure wall curing

Curing of superstructure walls is a critical process that ensures the masonry or concrete achieves its designed strength and durability. In Kenya's climatic conditions, especially in arid and semi-arid regions, proper curing practices are crucial to prevent pr…

Chapter Summary

This chapter covered the essential aspects of laying superstructure walls, beginning with the different types of personal protective equipment necessary for safe construction work. It then examined the variety of wall construction tools and equipment, highlighting their specific uses and the importance of accurate usage reports. The construction of various wall types was explored, including external, partitioning, and cavity walls, each with distinct structural roles. Key walling materials such as cement, fine aggregate, walling units, hoop iron, and water were discussed for their properties and contributions to wall integrity. The process of screeding was explained as a method to achieve a level surface, while the function and application of damp proof courses were outlined to prevent moisture ingress. The chapter also addressed the proper erection of construction walls and the management of waste materials with an emphasis on reuse to promote sustainability. Finally, it emphasized the importance of creating wall openings for doors and windows and the curing process necessary to ensure the durability and strength of the superstructure walls.

Self-Assessment

🔒 PDFDownload this self-assessment, with answers

A. Written Assessment

  1. Identify four types of personal protective equipment (PPE) commonly used in superstructure wall construction. (4 marks)
  2. Explain the primary function of a mason’s trowel in wall construction. (2 marks)
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Chapter Examination Questions

🔒 PDFDownload these examination questions, with model answers

SECTION A (40 Marks) - Answer ALL Questions

  1. Identify five types of personal protective equipment (PPE) used in building superstructure wall construction and explain their specific purposes on-site. (4 marks)
  2. Describe the function of a bricklayer’s trowel and how it is used in laying external walls. (4 marks)
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Chapter Practical Activities

Practical 1: Prepare and mix cement mortar for walling

Building Technology · Level 6
Building Superstructure Works I
PRACTICAL ASSESSMENT
TIME: 4 HOURS
⬇ PDFCandidate Instructions (Candidate Tool)

Type: Individual

INSTRUCTIONS TO CANDIDATE:
1.  You are required to perform the following task:
i.  Prepare and mix cement mortar in a 1:4 ratio (cement to sand) to produce 50 litres of workable mortar for walling.
2.  You have been provided with the following resources for the practical task:
Tools & EquipmentMaterials
WheelbarrowPortland cement
SpadeRiver sand
Mixing panWater
Measuring bucket (10 litres)
Trowel
⬇ PDFResources Required (Cutting List)
S/NItemQuantity
1Portland cement1 bag per 3 Candidates
2River sand2 Wheelbarrows per Candidate
3Water10 litres per Candidate
4Wheelbarrow1 Pc per 5 Candidates
5Spade1 Pc per 3 Candidates
6Mixing pan1 Pc per Candidate
7Measuring bucket (10 litres)1 Pc per Candidate
8Trowel1 Pc per Candidate
9Dust coat1 Pc per Candidate
10Safety boots1 Pair per Candidate
11Helmet1 Pc per Candidate
⬇ PDFAssessor Guide
Items to be EvaluatedMarks AvailableMarks ObtainedComments
TASK 1: Preparation and Mixing of Cement Mortar
Donning of personal protective equipment (dust coat, helmet, safety boots)
(Award 1 mark each for wearing dust coat, helmet, safety boots)
3
Measuring cement and sand in correct 1:4 proportion
(Award 3 marks for correct batching of cement and sand proportions, zero if incorrect)
3
Mixing dry cement and sand thoroughly until uniform color
(Award 4 marks for thorough and uniform mixing of dry materials)
4
Adding water gradually to achieve workable consistency
(Award 3 marks for correct water addition and workable mortar consistency)
3
Mixing mortar to homogenous and workable state
(Award 3 marks for proper mixing ensuring no dry lumps or excessive water)
3
Cleaning tools and working area after mixing
(Award 2 marks for cleaning tools and working area)
2
Estimating yield to produce approximately 50 litres of mortar
(Award 2 marks for correct volume estimation and batching)
2
Using tools correctly and safely during mixing
(Award 2 marks for proper and safe use of tools during mixing)
2
Sub-Total22
PRODUCT CHECKLIST
Mortar mix proportion correct at 1:4 (cement to sand)
(Award 5 marks for correct mortar mix proportion as per task instruction)
5
Mortar consistency workable (not too dry or wet)
(Award 5 marks for mortar consistency suitable for walling)
5
Mortar yield approximately 50 litres
(Award 4 marks for producing correct volume of mortar)
4
Clean tools and tidy working area after mixing
(Award 4 marks for clean tools and tidy workspace)
4
Correct use of PPE throughout the task
(Award 5 marks for consistent PPE use during the task)
5
Sub-Total23
GRAND TOTAL45
ASSESSMENT OUTCOME:   ☐ Competent    ☐ Not Yet Competent (competent if at least 50%)

Practical 2: Identify and select walling units and associated materials for superstructure walls

Building Technology · Level 6
Building Superstructure Works I
PRACTICAL ASSESSMENT
TIME: 4 HOURS
⬇ PDFCandidate Instructions (Candidate Tool)

Type: Individual

INSTRUCTIONS TO CANDIDATE:
1.  You are required to perform the following task:
i.  Identify and select masonry blocks 225mm x 400mm, hoop iron 16 gauge, screed materials, and DPC sheets suitable for a superstructure wall 1700mm long, 1000mm high and 225mm thick.
2.  You have been provided with the following resources for the practical task:
Tools & EquipmentMaterials
Mason hammerMasonry blocks 225mm x 400mm
Builders' lineHoop iron 16 gauge
Mason squareDamp Proof Course (DPC) sheets
TrowelRiver sand
Straight edgeLime
Wooden float
Wheel barrow
Spade
Plumb bob
Spirit level
⬇ PDFResources Required (Cutting List)
S/NItemQuantity
1Masonry blocks 225mm x 400mm35 Pcs per Candidate
2Hoop iron 16 gauge2 m per Candidate
3Damp Proof Course (DPC) sheets1 sheet per Candidate
4River sand2 Wheelbarrows per Candidate
5Lime1 kg per Candidate
6Mason hammer1 Pc Per 5 Candidates
7Builders' line1 Pc per Candidate
8Mason square1 Pc Per 5 Candidates
9Trowel1 Pc per Candidate
10Straight edge1 Pc Per 5 Candidates
11Wooden float1 Pc per Candidate
12Wheel barrow1 Pc Per 5 Candidates
13Spade1 Pc per 3 Candidates
14Plumb bob1 Pc Per 5 Candidates
15Spirit level1 Pc Per 5 Candidates
⬇ PDFAssessor Guide
Items to be EvaluatedMarks AvailableMarks ObtainedComments
TASK 1: Identification and selection of walling units and materials
Donning personal protective equipment (dustcoat, helmet, safety boots)
(Award 1 mark for each PPE worn or zero)
3
Correctly identifying masonry blocks 225mm x 400mm
(Award 3 marks or zero)
3
Selecting appropriate quantity and gauge of hoop iron for wall reinforcement
(Award 3 marks or zero)
3
Selecting suitable screed materials (river sand and lime) for mortar preparation
(Award 3 marks or zero)
3
Selecting and explaining the use of DPC sheets for damp proofing
(Award 3 marks or zero)
3
Handling and organizing materials and tools as per standard construction practice
(Award 2 marks or zero)
2
Sub-Total17
PRODUCT CHECKLIST
Correct identification and selection of masonry blocks 225mm x 400mm
(Award 4 marks for correct selection or zero)
4
Correct selection and measurement of hoop iron 16 gauge, 2 m length
(Award 3 marks for correct measurement and gauge or zero)
3
Correct selection of screed materials in correct quantities
(Award 3 marks for correct quantity and materials or zero)
3
Correct selection and sizing of DPC sheets
(Award 3 marks for correct DPC selection or zero)
3
Compliance with specified wall dimensions: length 1700mm, height 1000mm, thickness 225mm
(Award 1 mark each for length, height, thickness and 2 marks for overall dimensional compliance)
5
Material suitability and quality for superstructure wall construction
(Award 5 marks for full compliance or zero)
5
Sub-Total23
GRAND TOTAL40
ASSESSMENT OUTCOME:   ☐ Competent    ☐ Not Yet Competent (competent if at least 50%)
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🔒Set out and erect external superstructure wall 1700mm x 1000mm x 850mmPractical 3
🔒Construct internal partitioning walls as per given dimensionsPractical 4
🔒Construct a 1800mm x 900mm cavity wall with correct cavity width and bondingPractical 5
🔒Install damp proof course (DPC) in masonry wallsPractical 6
🔒Lay wall openings with lintels in a superstructure wallPractical 7
🔒Apply curing techniques to a 2000mm x 1200mm masonry superstructure wallPractical 8
🔒Use of Wall Construction Tools and Equipment for Masonry WallPractical 9
🔒Prepare and reuse waste materials from wall constructionPractical 10
🔒Set out and lay screed base for superstructure wallPractical 11
🔒Cut and bend hoop iron for wall reinforcementPractical 12
🔒Selection and Use of PPE during Superstructure Wall ConstructionPractical 13
🔒Prepare and apply cement mortar reports for wall constructionPractical 14
🔒Constructing a 1700mm x 1000mm Superstructure Wall with Proper Bonding and AlignmentPractical 15
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Am I competent?

At the start of this chapter we promised you would be able to:

  • Wear the correct personal protective equipment safely and follow all job safety procedures.
  • Identify all the tools and equipment needed for building superstructure walls accurately.
  • Prepare the tools and equipment correctly to ensure smooth wall construction.

Tick each one you can genuinely do.

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