Chemical Engineering  ·  Level 6
Control And Instrumentation
Chapter 5: Demonstrate understanding of magnetism and electromagnetism
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Chapter Practical Activities

Practical 1: Assembly and Testing of a Simple Electromagnet

Chemical Engineering · Level 6
Control And Instrumentation
PRACTICAL ASSESSMENT
TIME: 4 HOURS
⬇ PDFCandidate Instructions (Candidate Tool)

Type: Individual

INSTRUCTIONS TO CANDIDATE:
1.  You are required to perform the following task:
i.  Assemble a simple electromagnet using a 150 mm x 10 mm iron rod and 5 meters of insulated copper wire, then test and record its magnetic strength at three different current levels.
2.  You have been provided with the following resources for the practical task:
Tools & EquipmentMaterials
Battery holder (2-cell AA)Insulated copper wire (0.5 mm diameter)
Ammeter (0-1 A range)Iron rod (150 mm length, 10 mm diameter)
Connecting wires with alligator clips1.5V AA batteries
SwitchIron filings or small iron nails
Multimeter
Safety goggles
Latex gloves
Lab coat
⬇ PDFResources Required (Cutting List)
S/NItemQuantity
1Insulated copper wire (0.5 mm diameter)5 meters per Candidate
2Iron rod (ferromagnetic core) 150 mm length, 10 mm diameter1 Pc per Candidate
3Battery holder (2-cell AA)1 Pc per Candidate
41.5V AA batteries2 Pcs per Candidate
5Ammeter (0-1 A range)1 Pc per Candidate
6Connecting wires with alligator clips3 Pcs per Candidate
7Iron filings or small iron nails for testing magnetic strength10 g per Candidate
8Switch1 Pc per Candidate
9Multimeter (for voltage and current measurement)1 Pc per 2 Candidates
10Safety goggles1 Pair per Candidate
11Latex gloves1 Pair per Candidate
12Lab coat1 Pc per Candidate
⬇ PDFAssessor Guide
Items to be EvaluatedMarks AvailableMarks ObtainedComments
TASK 1: Assembly and Testing of Electromagnet
Wore the appropriate PPE: Latex gloves, Safety goggles, Lab coat
(Award 1 mark for each PPE worn, 0 for incomplete task, max 4 marks)
4
Measured and cut 5 meters of insulated copper wire
(Award 1 mark for measuring, 1 mark for correct length)
2
Neatly wound the copper wire uniformly around the iron rod with at least 50 turns
(Award 2 marks for uniform winding, 2 marks for number of turns)
4
Connected the wire ends to the battery holder terminals using alligator clips
(Award 1 mark for each correct connection, max 3 marks)
3
Installed 2 AA batteries correctly in the battery holder
(Award 1 mark for correct polarity, 1 mark for secure fitting)
2
Connected the ammeter in series and switch in circuit to control current
(Award 1 mark for correct ammeter connection, 1 mark for switch placement, 1 mark for secure connections)
3
Tested the electromagnet by switching on and attracting iron filings or nails
(Award 1 mark for successful attraction, 1 mark for demonstration at first current, 1 mark for safety during test)
3
Measured and recorded current at three different settings by adjusting battery connections or adding resistors
(Award 1 mark for each current measurement and recording, total 3 marks; 2 marks for adjusting current safely)
5
Recorded observations of magnetic strength (number of filings/nails attracted) at each current level
(Award 1 mark per observation recorded accurately, total 3 marks; 1 mark for logical correlation)
4
Disconnected the circuit safely and stored equipment properly
(Award 1 mark for safe disconnection, 1 mark for proper storage)
2
Sub-Total32
PRODUCT CHECKLIST
Electromagnet constructed with at least 50 uniform wire turns around 150 mm x 10 mm iron rod
(Award 3 marks for number of turns, 2 marks for neat uniform winding)
5
Circuit connections correct and secure with ammeter and switch correctly placed
(Award 2 marks for correct ammeter connection, 2 marks for switch placement and secure wiring)
4
Accurate measurement and recording of current at three levels (e.g. approx. 0.3A, 0.6A, 0.9A)
(Award 2 marks for accuracy of measurements, 2 marks for correct recording)
4
Clear demonstration of increasing magnetic strength with increasing current
(Award 3 marks for visible correlation, 2 marks for documented observations)
5
Electromagnet functions safely without overheating or short circuits
(Award 3 marks for safe and stable operation throughout test)
3
Sub-Total21
GRAND TOTAL53
ASSESSMENT OUTCOME:   ☐ Competent    ☐ Not Yet Competent (competent if at least 50%)

Practical 2: Measurement of Magnetic Field Strength Using a Gauss Meter

Chemical Engineering · Level 6
Control And Instrumentation
PRACTICAL ASSESSMENT
TIME: 4 HOURS
⬇ PDFCandidate Instructions (Candidate Tool)

Type: Individual

INSTRUCTIONS TO CANDIDATE:
1.  You are required to perform the following task:
i.  Set up an electromagnet coil powered by a DC supply and measure the magnetic field strength at distances of 10 mm, 20 mm, 30 mm, 40 mm, and 50 mm from the coil center using a Gauss meter.
2.  You have been provided with the following resources for the practical task:
Tools & EquipmentMaterials
Electromagnet coil
DC power supply (0-30 V, 5 A)
Gauss meter with probe
Connecting wires with crocodile clips
Switch
Ruler (metric scale, 300 mm)
Insulated gloves
Safety goggles
Lab coat
⬇ PDFResources Required (Cutting List)
S/NItemQuantity
1Electromagnet coil1 Pc per Candidate
2DC power supply (0-30 V, 5 A)1 Pc per Candidate
3Gauss meter with probe1 Pc per Candidate
4Connecting wires with crocodile clips1 Set per Candidate
5Switch1 Pc per Candidate
6Ruler (metric scale, 300 mm)1 Pc per Candidate
7Insulated gloves1 Pair per Candidate
8Safety goggles1 Pair per Candidate
9Lab coat1 Pc per Candidate
⬇ PDFAssessor Guide
Items to be EvaluatedMarks AvailableMarks ObtainedComments
TASK 1: Preparation and Safety
Wore appropriate PPE: lab coat, safety goggles, insulated gloves
(Award 1 mark each for lab coat, goggles, gloves; 0 if incomplete)
3
Checked all equipment condition before use
(Award 2 marks for complete checks, 0 if skipped)
2
Connected electromagnet coil to DC power supply correctly using wires and switch
(Award 1 mark for each correct connection: coil to wires, wires to power supply, inclusion of switch)
3
Set power supply voltage to 12 V before powering the electromagnet
(Award 2 marks for correct voltage setting, 0 if incorrect)
2
Sub-Total10
TASK 2: Measurement Procedure
Switched on power supply and energized electromagnet
(Award 2 marks for correct safe switching on, 0 if unsafe or incorrect)
2
Used ruler to measure distances of 10 mm, 20 mm, 30 mm, 40 mm, and 50 mm from coil center
(Award 1 mark per correct distance measurement, 0 if missed or inaccurate)
3
Measured magnetic field strength at each distance with Gauss meter
(Award 1 mark per correct measurement at each distance; 0 if missing or incorrect)
5
Recorded all measurements clearly and accurately in a table
(Award 3 marks for clear, accurate recording; 0 if incomplete or incorrect)
3
Sub-Total13
TASK 3: Shutdown and Cleanup
Switched off power supply safely before disconnecting
(Award 2 marks for safe shutdown, 0 if unsafe)
2
Disconnected wires and stored equipment properly
(Award 2 marks for proper disconnection and storage, 0 if not)
2
Disposed of any waste or cleaned workspace
(Award 1 mark for cleaning up, 0 if neglected)
1
Sub-Total5
PRODUCT CHECKLIST
Magnetic field strength measurements recorded at all five specified distances
(Award 1 mark for each correctly recorded measurement at 10, 20, 30, 40, 50 mm)
5
Measurements show decreasing magnetic field strength with increasing distance
(Award 3 marks if data shows correct trend, 0 if inconsistent or reversed)
3
Table of measurements is neat, legible, and correctly labelled
(Award 2 marks for neatness and correct labelling, 0 if poor or missing labels)
2
Sub-Total10
GRAND TOTAL38
ASSESSMENT OUTCOME:   ☐ Competent    ☐ Not Yet Competent (competent if at least 50%)
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