Biomedical Engineering  ·  Level 6
Radiology And Imaging Equipment
Chapter 4: Perform Computed Tomography Equipment maintenance
📚 6 Topics
⚑ What you will be able to do

By the end of this chapter, you will be able to:

  • Safely apply health hazard precautions and follow safety procedures for CT equipment.
  • Effectively conduct user training using the CT equipment manual.
  • Prepare accurate CT equipment service reports following proper work procedures.
  • Identify and inspect CT equipment parts correctly using the service manual.
  • Diagnose faults in CT equipment accurately with guidance from the service manual.
  • Maintain CT equipment parts properly according to the service manuals.
  • Repair faulty CT parts correctly following manufacturer specifications.
  • Perform operational checks and phantom calibrations on CT equipment accurately.
  • Safely carry out lockout and tagout procedures as specified by the manufacturer.

Mastering these skills ensures that CT equipment runs safely and reliably, helping you support quality patient care in the radiology field.

4.1 Principle of CT scan

Computed tomography (CT) produces cross-sectional images (slices) of the body by measuring how much a thin, rotating X-ray beam is attenuated along hundreds of thousands of paths through the patient and then calculating, with a computer, the attenuation of every small volume element in the slice. The idea was developed by Godfrey Hounsfield, whose first clinical scanner was used in 1971, building on the mathematics of Allan Cormack; the two shared the 1979 Nobel Prize. Unlike a plain radiograph, which superimposes all structures on one image, CT separates them, so differences in tissue density of well under one percent can be seen. Example: the radiology department of Moi Teaching and Referral Hospital in Eldoret relies on its multislice CT for head injury cases referred from across the North Rift.

Basic principle: attenuation of X-rays

When a narrow beam of X-rays of intensity I₀ passes through a thickness x of uniform material, the transmitted intensity I is:

I = I₀ × e^(−μx)

where μ is the linear attenuation coefficient of the material (per cm). The body is not uniform, so along each ray path the detector measures the sum of all the attenuation coefficients the ray passes through:

ln(I₀ ÷ I) = μ₁Δx + μ₂Δx + μ₃Δx + ... (a projection value)

One rotation of the tube gives a set of such projection values from many angles. The computer then solves for the μ value of each voxel (volume element) in the slice, a process called image reconstruction (topic 4.3).

CT numbers (Hounsfield units)

The calculated μ of each voxel is expressed on a scale relative to water, the CT number or Hounsfield unit (HU):

CT number = 1000 × (μ tissue − μ water) ÷ (μ water − μ air)

Because μ of air is close to zero, this is approximately 1000 × (μ tissue − μ water) ÷ μ water.

Material Typical CT number (HU)
Air −1000
Lung about −850 to −500
Fat about −100 to −50
Water 0 (by definition)
Cerebrospinal fluid about 0 to +15
Blood (unclotted) about +30 to +45
Soft tissue (muscle, liver) about +40 to +60
Fresh clotted blood about +50 to +80
Cancellous bone about +300 to +700
Cortical bone +1000 and above

Each pixel's CT number is mapped to a grey level for display (see 4.6), so that bone appears white, air black and soft tissues in shades of grey.

Main components of a CT scanner

Component Function
Gantry Ring-shaped housing holding the tube, detectors and rotating frame; tilts on many models
X-ray tube High heat-capacity rotating anode tube, typically operated at 80 to 140 kV
High-voltage generator High-frequency generator mounted on the rotating frame
Filters and bow-tie filter Remove low-energy X-rays and even out the beam across the patient
Pre-patient collimator Shapes the fan beam and sets the slice thickness (beam width)
Detector array Rows of solid-state scintillator detectors with photodiodes that convert X-rays to electrical signals
Data acquisition system (DAS) Amplifies, digitises and sends the detector signals
Slip rings Brush and ring contacts that carry power and data to the rotating frame so it can turn continuously
Patient table (couch) Moves the patient through the gantry at a controlled speed
Computer and console Controls the scan, reconstructs and displays images, and stores them (PACS link)

Scanner generations

  • First generation: A pencil beam and a single detector, translated across the patient then rotated by 1 degree; about 5 minutes per slice (EMI head scanner).
  • Second generation: A narrow fan beam and a small row of detectors, still translate and rotate; faster, about 20 seconds per slice.
  • Third generation: A wide fan beam covering the whole patient with a curved detector array; tube and detectors rotate together (rotate-rotate). This is the design of almost all modern scanners.
  • Fourth generation: A stationary full ring of detectors with only the tube rotating (rotate-stationary); now rarely produced.
  • Electron beam CT: No moving parts; an electron beam is steered onto tungsten target rings, giving very fast cardiac scans.

Helical and multislice CT

In helical (spiral) CT, slip rings allow the tube to rotate continuously while the table moves, so the beam traces a helix through the patient and a whole region is scanned in one breath-hold. Multislice (multidetector) scanners have many detector rows (16, 64, 128, 256 or more) and acquire many slices per rotation, with rotation times of about 0.25 to 0.5 seconds. Pitch describes how fast the table moves:

Pitch = table travel per rotation ÷ total collimated beam width

Example: table travel 40 mm per rotation, beam width 64 × 0.625 mm = 40 mm, so pitch = 40 ÷ 40 = 1. A pitch above 1 lowers the dose and scan time; a pitch below 1 overlaps the data and improves image quality at a higher dose.

Why CT matters to the maintenance technician

Every part of the chain, from tube output and beam filtration to detector response and the data system, affects the CT numbers and the image. The technician must understand the principle so that faults such as ring artefacts (a bad detector channel), wrong CT numbers (calibration drift) or noise (low tube output) can be traced to the right component. CT is also a high-dose examination, so correct functioning of collimation, dose display and interlocks is part of radiation safety under the Kenya Nuclear Regulatory Authority's licensing conditions.

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🔒4.2 Measurement procedure

The measurement procedure in CT is the sequence by which the scanner collects attenuation data: the patient is positioned, a scout image is taken to plan the scan, the tube and detectors rotate while the table moves, and the detectors measure the transmitted X…

🔒4.3 Image reconstruction

Image reconstruction is the mathematical process that turns the thousands of projection measurements collected during a CT rotation into a cross-sectional image, an array of CT numbers, one for each pixel. The set of all projections for a slice, arranged by an…

🔒4.4 Limitation of x-ray images

A conventional X-ray image (a plain radiograph) is a projection: every structure along the path of each ray contributes to one point on the image. This makes radiographs fast, cheap and excellent for bone and chest work, but it also sets limits on what they ca…

🔒4.5 Tomography

Tomography (from the Greek tomos, a slice) is any imaging method that shows a single plane or slice of the body clearly while structures above and below it are blurred out or excluded. Before CT, this was done mechanically: conventional (focal plane) tomograph…

🔒4.6 Contrast scale

In CT, the contrast scale is the relationship between the CT numbers the scanner reports and the actual linear attenuation coefficients of the materials scanned. It is defined as the change in linear attenuation coefficient per CT number (cm⁻¹ per HU), and it…

Chapter Practical Activities

Practical 1: Explain and Demonstrate Principle of Bone Densitometer

Biomedical Engineering · Level 6
Radiology And Imaging Equipment
PRACTICAL ASSESSMENT
TIME: 4 HOURS
⬇ PDFCandidate Instructions (Candidate Tool)

Type: Individual

INSTRUCTIONS TO CANDIDATE:
1.  You are required to perform the following task:
i.  Explain the operating principle of a bone densitometer and demonstrate scanning on a calibration phantom as per the provided equipment.
2.  You have been provided with the following resources for the practical task:
Tools & EquipmentMaterials
Bone Densitometer UnitPen and Notebook
Power Supply Cable
Computer or Display Monitor
Calibration Phantom
Lead Apron
User Manual for Bone Densitometer
⬇ PDFResources Required (Cutting List)
S/NItemQuantity
1Bone Densitometer Unit1 Pc per Candidate
2Power Supply Cable1 Pc per Candidate
3Computer or Display Monitor1 Pc per Candidate
4Calibration Phantom1 Pc per Candidate
5Lead Apron1 Pc per Candidate
6User Manual for Bone Densitometer1 Pc per Candidate
7Pen and Notebook1 Pc per Candidate
⬇ PDFAssessor Guide
Items to be EvaluatedMarks AvailableMarks ObtainedComments
TASK 1: Explanation of Principle
Candidate explains the dual-energy X-ray absorptiometry (DEXA) principle accurately
(Award 3 marks for clear and correct explanation, 0 otherwise)
3
Candidate identifies main components of the bone densitometer
(Award 1 mark each for naming X-ray source and detector correctly)
2
Candidate explains interaction of X-rays with bone and soft tissue
(Award 2 marks for correct explanation, 0 otherwise)
2
Sub-Total7
TASK 2: Demonstration of Basic Operation
Candidate switches ON the bone densitometer safely
(Award 1 mark for safe and correct power ON procedure)
1
Candidate wears lead apron before demonstration
(Award 1 mark for correct PPE use)
1
Candidate correctly positions calibration phantom on scanning table
(Award 2 marks for accurate placement)
2
Candidate operates the control panel to initiate scan
(Award 3 marks for correct operation of controls)
3
Candidate monitors scan progress and explains displayed results
(Award 3 marks for correct interpretation and monitoring)
3
Candidate switches OFF the bone densitometer safely after demonstration
(Award 1 mark for safe and correct power OFF procedure)
1
Sub-Total11
PRODUCT CHECKLIST
Clear and correct explanation with all key principles covered
(Award up to 5 marks based on completeness and accuracy)
5
Successful demonstration with proper phantom positioning and scan operation
(Award up to 7 marks based on demonstration accuracy and safety)
7
Sub-Total12
GRAND TOTAL30
ASSESSMENT OUTCOME:   ☐ Competent    ☐ Not Yet Competent (competent if at least 50%)

Practical 2: Physics-Based Calibration of Computed Tomography Densitometry Equipment

Biomedical Engineering · Level 6
Radiology And Imaging Equipment
PRACTICAL ASSESSMENT
TIME: 4 HOURS
⬇ PDFCandidate Instructions (Candidate Tool)

Type: Individual

INSTRUCTIONS TO CANDIDATE:
1.  You are required to perform the following task:
i.  Perform physics-based calibration of the CT densitometry equipment using the calibration phantom and software, ensuring density accuracy within ±2 HU over a 250 mm x 250 mm scan area.
2.  You have been provided with the following resources for the practical task:
Tools & EquipmentMaterials
Digital MultimeterCT Densitometry Calibration Phantom
Computer with CT Calibration SoftwareStandard Reference Density Block
Calibration Software CDLead Gloves
Cleaning Cloth (Microfiber)
Calibration Report Form
⬇ PDFResources Required (Cutting List)
S/NItemQuantity
1CT Densitometry Calibration Phantom1 Pc per Candidate
2Digital Multimeter1 Pc per Candidate
3Calibration Software CD1 Pc per Candidate
4Lead Gloves1 Pair per Candidate
5Cleaning Cloth (Microfiber)1 Pc per Candidate
6Standard Reference Density Block1 Pc per Candidate
7Computer with CT Calibration Software1 Pc per Candidate
8Calibration Report Form1 Pc per Candidate
⬇ PDFAssessor Guide
Items to be EvaluatedMarks AvailableMarks ObtainedComments
TASK 1: SETUP AND SAFETY PREPARATION
Wears lead gloves and other appropriate PPE before starting
(Award 2 marks for correct PPE use)
2
Switches ON the CT densitometry equipment and allows warm-up as per manufacturer guidelines
(Award 2 marks for correct equipment warm-up)
2
Cleans the surface of the calibration phantom and equipment scanning area with microfiber cloth
(Award 1 mark for proper cleaning)
1
Connects the computer and launches the calibration software
(Award 1 mark for correct software setup)
1
Sub-Total6
TASK 2: CALIBRATION PROCEDURE
Positions the calibration phantom correctly within the CT scanner gantry over a 250 mm x 250 mm area
(Award 3 marks for accurate phantom positioning)
3
Runs the calibration scan using the software with standard parameters
(Award 3 marks for correct scan execution)
3
Measures output density values and compares against the standard reference density block
(Award 3 marks for correct density measurement comparison)
3
Adjusts the calibration settings to achieve density accuracy within ±2 Hounsfield Units (HU)
(Award 4 marks for accurate calibration adjustment)
4
Sub-Total13
TASK 3: FINALIZATION AND DOCUMENTATION
Runs a verification scan to confirm calibration accuracy after adjustment
(Award 3 marks for verification scan)
3
Switches OFF the equipment and computer safely after calibration
(Award 2 marks for proper shutdown procedure)
2
Completes the calibration report form with all required details and signs
(Award 3 marks for complete and accurate documentation)
3
Sub-Total8
PRODUCT CHECKLIST
Calibration phantom positioned within ±5 mm of specified 250 mm x 250 mm scan area
(Award 3 marks for correct positioning)
3
Density values post-calibration within ±2 Hounsfield Units of reference values
(Award 5 marks for meeting density accuracy standard)
5
Calibration report form fully completed and legible
(Award 2 marks for proper report completion)
2
Sub-Total10
GRAND TOTAL37
ASSESSMENT OUTCOME:   ☐ Competent    ☐ Not Yet Competent (competent if at least 50%)
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🔒Identify and Explain Technical Features of Densitometry EquipmentPractical 3
🔒Routine Maintenance of Densitometry EquipmentPractical 4
🔒Troubleshoot and Repair Computed Tomography Equipment FaultsPractical 5
🔒Implement Safety Procedures During Computed Tomography Equipment MaintenancePractical 6
🔒Set up and verify densitometry equipment before usePractical 7
🔒Prepare Preventive Maintenance Schedule and Document Safety Checks for CT EquipmentPractical 8
🔒Handling and storage of computed tomography densitometry equipment componentsPractical 9
🔒Interpret Technical Manuals and Schematics for CT Densitometry Equipment MaintenancePractical 10
Am I competent?

At the start of this chapter we promised you would be able to:

  • Safely apply health hazard precautions and follow safety procedures for CT equipment.
  • Effectively conduct user training using the CT equipment manual.
  • Prepare accurate CT equipment service reports following proper work procedures.
  • Identify and inspect CT equipment parts correctly using the service manual.
  • Diagnose faults in CT equipment accurately with guidance from the service manual.
  • Maintain CT equipment parts properly according to the service manuals.
  • Repair faulty CT parts correctly following manufacturer specifications.
  • Perform operational checks and phantom calibrations on CT equipment accurately.
  • Safely carry out lockout and tagout procedures as specified by the manufacturer.

Tick each one you can genuinely do.

So, are you there yet?

You're competent when you can confidently do 50% or more of what this chapter promised.

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