Foot Wear Production  ·  Level 5
Footwear Component Preparation
Chapter 1: Inspect Footwear components
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Chapter Practical Activities

Practical 1: Visual Inspection of Footwear Components for Defects and Quality

Foot Wear Production · Level 5
Footwear Component Preparation
PRACTICAL ASSESSMENT
TIME: 4 HOURS
⬇ PDFCandidate Instructions (Candidate Tool)

Type: Individual

INSTRUCTIONS TO CANDIDATE:
1.  You are required to perform the following task:
i.  Visually inspect 10 footwear components (uppers, soles, insoles, heels) for defects and quality issues, documenting findings as per the provided checklist.
2.  You have been provided with the following resources for the practical task:
Tools & EquipmentMaterials
Magnifying glassFootwear components (uppers, soles, insoles, heels)
Measuring tapeInspection checklist form
Marker pen
⬇ PDFResources Required (Cutting List)
S/NItemQuantity
1Footwear components (uppers, soles, insoles, heels)10 Pcs per Candidate
2Magnifying glass1 Pc per Candidate
3Measuring tape1 Pc per Candidate
4Marker pen1 Pc per Candidate
5Inspection checklist form1 Pc per Candidate
⬇ PDFAssessor Guide
Items to be EvaluatedMarks AvailableMarks ObtainedComments
TASK 1: Visual Inspection Process
Use of appropriate PPE during inspection
(Award 2 marks for correct PPE use, zero if not)
2
Systematic examination of uppers for cuts, tears, or stitching defects
(Award 3 marks for thorough and correct inspection)
3
Checking soles for uniformity, cracks, or detachment signs
(Award 3 marks for detailed and accurate inspection)
3
Inspection of insoles and heels for shape, damage, and quality
(Award 3 marks for complete and precise inspection)
3
Use of magnifying glass and measuring tape correctly to identify small defects and verify component dimensions
(Award 3 marks for proper tool usage during inspection)
3
Marking defective areas clearly on components using marker pen
(Award 2 marks for clear and accurate marking)
2
Recording all findings accurately on the inspection checklist
(Award 4 marks for complete and clear documentation)
4
Sub-Total20
PRODUCT CHECKLIST
Accuracy and completeness of defect identification and documentation for all 10 components
(Award up to 10 marks for correctly identifying and documenting defects on all components)
10
Sub-Total10
GRAND TOTAL30
ASSESSMENT OUTCOME:   ☐ Competent    ☐ Not Yet Competent (competent if at least 50%)

Practical 2: Measurement and Dimensional Check of Footwear Components

Foot Wear Production · Level 5
Footwear Component Preparation
PRACTICAL ASSESSMENT
TIME: 4 HOURS
⬇ PDFCandidate Instructions (Candidate Tool)

Type: Individual

INSTRUCTIONS TO CANDIDATE:
1.  You are required to perform the following task:
i.  Measure and verify the dimensions of footwear components (Upper 300mm x 120mm, Insole 290mm x 110mm, Outsole 310mm x 130mm) as per the provided working drawing.
2.  You have been provided with the following resources for the practical task:
Tools & EquipmentMaterials
Measuring tape 1.5mFootwear components set (Upper, Insole, Outsole)
Vernier caliper 0-150mmInspection sheet
Steel ruler 300mm
Marker pen
⬇ PDFResources Required (Cutting List)
S/NItemQuantity
1Measuring tape 1.5m1 Pc per Candidate
2Vernier caliper 0-150mm1 Pc per Candidate
3Steel ruler 300mm1 Pc per Candidate
4Footwear components set (Upper, Insole, Outsole)1 Set per Candidate
5Marker pen1 Pc per Candidate
6Inspection sheet1 Pc per Candidate
⬇ PDFAssessor Guide
Items to be EvaluatedMarks AvailableMarks ObtainedComments
TASK 1: Preparation and Measurement
Candidate wears appropriate PPE before starting the task
(Award 2 marks for correct PPE worn, 0 if not)
2
Candidate selects correct measuring tools for each component
(Award 3 marks for correct use of measuring tape, vernier caliper, and steel ruler)
3
Candidate measures length and width of Upper component accurately
(Award 4 marks for accurate measurement within ±2mm tolerance)
4
Candidate measures length and width of Insole component accurately
(Award 4 marks for accurate measurement within ±2mm tolerance)
4
Candidate measures length and width of Outsole component accurately
(Award 4 marks for accurate measurement within ±2mm tolerance)
4
Candidate records measurements clearly on the inspection sheet
(Award 3 marks for clear and complete recording of measurements)
3
Sub-Total20
PRODUCT CHECKLIST
Upper component dimensions match 300mm length x 120mm width within ±2mm
(Award 5 marks if within tolerance, 0 if outside)
5
Insole component dimensions match 290mm length x 110mm width within ±2mm
(Award 5 marks if within tolerance, 0 if outside)
5
Outsole component dimensions match 310mm length x 130mm width within ±2mm
(Award 5 marks if within tolerance, 0 if outside)
5
Inspection sheet is complete, neat, and signed
(Award 5 marks for completeness and neatness)
5
Sub-Total20
GRAND TOTAL40
ASSESSMENT OUTCOME:   ☐ Competent    ☐ Not Yet Competent (competent if at least 50%)
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🔒Identification and Classification of Footwear Component MaterialsPractical 3
🔒Check Fit and Compatibility of Footwear ComponentsPractical 4
🔒Inspection of Surface Finish and Texture of Footwear ComponentsPractical 5
🔒Testing flexibility and durability of footwear componentsPractical 6
🔒Identification and Documentation of Defects in Footwear ComponentsPractical 7
🔒Assessment of Footwear Component Color and ConsistencyPractical 8
🔒Verification of Footwear Component Labeling and MarkingPractical 9
🔒Documentation of Footwear Component Inspection ResultsPractical 10