Foot Wear Production  ·  Level 5
Footwear Closing Operations II
Chapter 1: Utilize tools, equipment, materials and machines for closing operations
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Chapter Practical Activities

Practical 1: Identify and select appropriate closing tools and equipment for footwear assembly

Foot Wear Production · Level 5
Footwear Closing Operations II
PRACTICAL ASSESSMENT
TIME: 4 HOURS
⬇ PDFCandidate Instructions (Candidate Tool)

Type: Individual

INSTRUCTIONS TO CANDIDATE:
1.  You are required to perform the following task:
i.  Identify and select appropriate closing tools and equipment including pliers, awls, needles, thread, and machines for a footwear closing operation as per the provided specifications.
2.  You have been provided with the following resources for the practical task:
Tools & EquipmentMaterials
Puller pliersThread
AwlNeedles
Stitching awl
Hammer
Closing machine
Measuring tape
Cutting knife
Awl punch
⬇ PDFResources Required (Cutting List)
S/NItemQuantity
1Puller pliers1 Pc per Candidate
2Awl1 Pc per Candidate
3Stitching awl1 Pc per Candidate
4Hammer1 Pc per Candidate
5Closing machine (manual or electric)1 Pc per 3 Candidates
6Thread (nylon or polyester)3 Spools per Candidate
7Needles5 Pcs per Candidate
8Measuring tape1 Pc per Candidate
9Cutting knife1 Pc per Candidate
10Awl punch1 Pc per Candidate
⬇ PDFAssessor Guide
Items to be EvaluatedMarks AvailableMarks ObtainedComments
TASK 1: Identification and selection of tools and equipment
Use of appropriate PPE before starting the task
(Award 2 marks for correct PPE use, zero if none)
2
Correct identification of puller pliers
(Award 2 marks for correct identification)
2
Correct identification of awl and stitching awl
(Award 1 mark each for correct identification of awl, stitching awl, and awl punch)
3
Correct selection of hammer and closing machine
(Award 2 marks for selecting appropriate hammer and machine)
2
Correct selection of thread type and needles
(Award 3 marks for selecting correct thread and needles)
3
Selection of measuring tape and cutting knife for preparation
(Award 2 marks for correct selection)
2
Arrangement and readiness of all selected tools and materials
(Award 2 marks for neat arrangement and readiness)
2
Demonstration of understanding tool use for closing operations
(Award 2 marks for clear explanation or demonstration)
2
Proper handling and care during selection
(Award 2 marks for correct handling)
2
Sub-Total20
PRODUCT CHECKLIST
All required tools and equipment correctly identified and selected
(Award up to 10 marks based on completeness and correctness)
10
Tools and materials are suitable for footwear closing operations
(Award up to 10 marks for suitability)
10
Tools and materials are in good condition and ready for use
(Award up to 10 marks for condition and readiness)
10
Sub-Total30
GRAND TOTAL50
ASSESSMENT OUTCOME:   ☐ Competent    ☐ Not Yet Competent (competent if at least 50%)

Practical 2: Prepare and Set Up Closing Machines for Footwear Assembly

Foot Wear Production · Level 5
Footwear Closing Operations II
PRACTICAL ASSESSMENT
TIME: 4 HOURS
⬇ PDFCandidate Instructions (Candidate Tool)

Type: Individual

INSTRUCTIONS TO CANDIDATE:
1.  You are required to perform the following task:
i.  Prepare and set up an industrial closing machine for assembling footwear uppers measuring approximately 250mm in length and 100mm in width as per operational standards.
2.  You have been provided with the following resources for the practical task:
Tools & EquipmentMaterials
Industrial closing machineThread cones (nylon, black)
Sewing needles (size 18)Leather uppers samples
Measuring tapeClosing machine lubricating oil
Screwdriver set
Spanner set
Cleaning brush
⬇ PDFResources Required (Cutting List)
S/NItemQuantity
1Industrial closing machine1 Pc per Candidate
2Sewing needles (size 18)5 Pcs per Candidate
3Thread cones (nylon, black)2 Cones per Candidate
4Leather uppers samples3 Pairs per Candidate
5Closing machine lubricating oil100 ml per Candidate
6Measuring tape1 Pc per Candidate
7Screwdriver set1 Set per Candidate
8Spanner set1 Set per Candidate
9Cleaning brush1 Pc per Candidate
⬇ PDFAssessor Guide
Items to be EvaluatedMarks AvailableMarks ObtainedComments
TASK 1: Machine Preparation and Setup
Candidate wears appropriate PPE before commencing work
(Award 2 marks for correct PPE use, else 0)
2
Candidate cleans the machine parts using the cleaning brush
(Award 3 marks for thorough cleaning, else 0)
3
Candidate checks and replaces the sewing needle correctly
(Award 3 marks for correctly fitting needle, else 0)
3
Candidate threads the machine using the nylon thread correctly
(Award 4 marks for correct threading, else 0)
4
Candidate calibrates machine tension according to leather upper thickness
(Award 5 marks for proper tension adjustment, else 0)
5
Candidate applies lubricating oil to machine moving parts
(Award 3 marks for appropriate lubrication, else 0)
3
Candidate sets stitch length to 3.5mm using measuring tape
(Award 3 marks for accurate stitch length setting, else 0)
3
Candidate tightens all screws and bolts securely using screwdriver and spanner
(Award 3 marks for secure tightening, else 0)
3
Sub-Total26
PRODUCT CHECKLIST
Machine is fully operational and stitching settings correspond to footwear upper dimensions (250mm x 100mm)
(Award 10 marks for accurate setup and operational readiness, else 0)
10
Stitch quality on test leather upper is uniform with correct tension and stitch length
(Award 8 marks for consistent stitch quality, else 0)
8
Sub-Total18
GRAND TOTAL44
ASSESSMENT OUTCOME:   ☐ Competent    ☐ Not Yet Competent (competent if at least 50%)
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🔒Material handling and preparation for footwear closing processPractical 3
🔒Manual closing of footwear upper components using hand toolsPractical 4
🔒Operate stitching machine to close footwear upper partsPractical 5
🔒Operate lasting machine to shape and close a leather upper onto a solePractical 6
🔒Inspect and perform routine maintenance on footwear closing tools and machinesPractical 7
🔒Apply adhesives to join footwear components accuratelyPractical 8
🔒Set out and mark footwear components for closing as per specificationsPractical 9
🔒Assemble and align footwear parts for closing operationsPractical 10