Foot Wear Production  ·  Level 5
Footwear Products Repair
Chapter 3: Carry out shoe repair operations
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Chapter Practical Activities

Practical 1: Heel Replacement on a Leather Shoe

Foot Wear Production · Level 5
Footwear Products Repair
PRACTICAL ASSESSMENT
TIME: 4 HOURS
⬇ PDFCandidate Instructions (Candidate Tool)

Type: Individual

INSTRUCTIONS TO CANDIDATE:
1.  You are required to perform the following task:
i.  Remove the worn heel and replace it with a new heel block 40mm high and 60mm wide.
2.  You have been provided with the following resources for the practical task:
Tools & EquipmentMaterials
HammerHeel block
PincersHeel nails
Shoe knifeAdhesive (contact cement)
Sanding block
Brush
⬇ PDFResources Required (Cutting List)
S/NItemQuantity
1Heel block1 Pc per Candidate
2Heel nails10 Pcs per Candidate
3Adhesive (contact cement)100 ml per Candidate
4Leather shoe (worn heel)1 Pair per Candidate
⬇ PDFAssessor Guide
Items to be EvaluatedMarks AvailableMarks ObtainedComments
TASK 1: Check and prepare work area and candidate presentation
Appropriately wore PPE (dust coat, safety boots)
(Award 1 mark for correct PPE use or zero)
1
Correctly observed safety on self and colleagues
(Award 1 mark for observing safety or zero)
1
Correctly handled tools and equipment safely
(Award 1 mark for safe handling or zero)
1
Sub-Total3
TASK 2: Remove worn heel
Accurately loosened and removed worn heel using pincers and hammer
(Award 2 marks for complete removal without damage or zero)
2
Cleaned and prepared shoe heel area for new heel attachment
(Award 2 marks for neat, clean preparation or zero)
2
Sub-Total4
TASK 3: Fit and fix new heel
Applied adhesive evenly on heel block and shoe heel area
(Award 2 marks for correct adhesive application or zero)
2
Positioned heel block correctly aligned with shoe sole
(Award 2 marks for proper alignment or zero)
2
Secured heel block with nails using hammer without splitting
(Award 3 marks for secure fixing without damage or zero)
3
Performed finishing by sanding and cleaning heel edges
(Award 2 marks for neat finishing or zero)
2
Sub-Total9
TASK 4: Housekeeping and tool maintenance
Cleaned work area after task completion
(Award 1 mark for cleanliness or zero)
1
Properly stored tools and leftover materials
(Award 1 mark for correct storage or zero)
1
Sub-Total2
PRODUCT CHECKLIST
Heel block fixed securely and aligned correctly (40mm height, 60mm width)
(Award 3 marks for correct dimensions and secure fixing or zero)
3
Heel edges sanded neatly with no damage to shoe sole
(Award 2 marks for neat finish or zero)
2
Sub-Total5
GRAND TOTAL23
ASSESSMENT OUTCOME:   ☐ Competent    ☐ Not Yet Competent (competent if at least 50%)

Practical 2: Sole Repair and Replacement on a Leather Shoe

Foot Wear Production · Level 5
Footwear Products Repair
PRACTICAL ASSESSMENT
TIME: 4 HOURS
⬇ PDFCandidate Instructions (Candidate Tool)

Type: Individual

INSTRUCTIONS TO CANDIDATE:
1.  You are required to perform the following task:
i.  Remove the damaged sole and attach a new leather sole measuring 300mm x 100mm on a men's shoe.
2.  You have been provided with the following resources for the practical task:
Tools & EquipmentMaterials
Sole removing knifeLeather sole
HammerContact adhesive glue
PincersCleaning cloth
Brush
Sandpaper
Measuring tape
Shoe repair nails
⬇ PDFResources Required (Cutting List)
S/NItemQuantity
1Leather sole1 Pc per Candidate
2Rubber sole1 Pc per Candidate
3Contact adhesive glue100 ml per Candidate
4Sandpaper (medium grit)1 sheet per Candidate
5Shoe repair nails20 Pcs per Candidate
6Cleaning cloth1 Pc per Candidate
7Protective gloves1 Pair per Candidate
8Dust coat1 Pc per Candidate
9Safety boots1 Pair per Candidate
⬇ PDFAssessor Guide
Items to be EvaluatedMarks AvailableMarks ObtainedComments
TASK 1: Candidate Presentation and Safety
Appropriately wore PPE (dust coat, safety boots, gloves)
(Award 1 mark for correct PPE usage, zero if not)
1
Observed safety on self and colleagues during the task
(Award 1 mark for correct safety observation, zero if not)
1
Handled tools and equipment safely and correctly
(Award 1 mark for safe handling of tools, zero if not)
1
Applied safety practices during sole removal and attachment
(Award 1 mark for appropriate safety practices, zero if not)
1
Sub-Total4
TASK 2: Preparation of Work Area and Materials
Prepared a clean and hazard-free work area
(Award 1 mark for cleanliness and hazard management)
1
Arranged tools and materials for easy access and use
(Award 1 mark for proper arrangement)
1
Inspected the damaged sole and shoe for repair needs
(Award 1 mark for accurate inspection)
1
Cleaned shoe surface and new sole before application
(Award 1 mark for proper cleaning)
1
Sub-Total4
TASK 3: Sole Removal and Surface Preparation
Removed the damaged sole carefully without damaging the upper
(Award 2 marks for careful and complete removal)
2
Prepared the shoe sole surface by sanding evenly
(Award 2 marks for even sanding and surface preparation)
2
Applied adhesive glue correctly on both shoe and new sole surfaces
(Award 2 marks for proper glue application)
2
Sub-Total6
TASK 4: Sole Attachment and Finishing
Aligned the new sole accurately to shoe dimensions (300mm x 100mm)
(Award 2 marks for accurate alignment)
2
Pressed and clamped the sole firmly to ensure adhesion
(Award 2 marks for firm pressing and clamping)
2
Secured the sole with shoe repair nails correctly and neatly
(Award 2 marks for neat and secure nailing)
2
Cleaned the finished shoe and removed excess glue
(Award 1 mark for neat finishing)
1
Sub-Total7
TASK 5: Housekeeping
Cleared and cleaned the work area after completion
(Award 1 mark for proper cleanup)
1
Disposed waste materials appropriately
(Award 1 mark for correct disposal)
1
Stored tools and equipment properly
(Award 1 mark for correct storage)
1
Sub-Total3
PRODUCT CHECKLIST
New sole is securely attached and aligned to 300mm x 100mm dimensions
(Award 2 marks for correct size and alignment, zero if incorrect)
2
Sole adhesion is firm with no gaps or loose edges
(Award 2 marks for firm adhesion)
2
Shoe surface and edges are neat with no excess glue visible
(Award 2 marks for neat finishing and clean edges)
2
Sub-Total6
GRAND TOTAL30
ASSESSMENT OUTCOME:   ☐ Competent    ☐ Not Yet Competent (competent if at least 50%)
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