Welding Technology  ·  Level 5
Electrical And Electronics Principles
Chapter 4: Apply magnetism and electromagnetism
📚 2 Topics
⚑ What you will be able to do

By the end of this chapter, you will be able to:

  • Select and use magnetic and nonmagnetic materials correctly for different electrical tasks.
  • Understand and use magnetic field patterns to solve practical problems confidently.
  • Apply the concept of force on a current-carrying conductor accurately in real situations.
  • Analyze magnetic circuits by applying magnetic circuit quantities properly.
  • Interpret and use the magnetism curve and hysteresis loop effectively for your work.
  • Apply the principle of electromagnetic induction correctly to complete electrical tasks.

Mastering these skills will help you work safely and effectively with electrical and electronic systems, making you a valuable professional in the trade.

Magnetism and electromagnetism form the foundation of many electrical and electronic devices that are vital in Kenya’s diverse professional sectors. From the operation of medical imaging equipment in county referral hospitals to the magnetic card readers used in banking institutions, understanding magnetic circuits and their properties is essential for technicians and engineers alike. This chapter explores the principles governing magnetic circuits and devices, equipping students with the knowledge to analyze and apply magnetic phenomena in practical settings across various industries.

4.1 Magnetic Circuits and Devices

Magnetic circuits are integral to the design and function of devices that rely on magnetism to operate efficiently. These circuits guide magnetic flux through defined pathways, analogous to how electric circuits direct electric current. Professionals working in sectors such as education, agriculture, and retail benefit from understanding magnetic circuits when dealing with equipment like transformers, electric motors, and inductors that are commonplace in these environments.

4.1.1 Introduction to Magnetic Circuits

Magnetic circuits consist of materials and components arranged to provide a controlled path for magnetic flux, enabling the conversion or manipulation of electrical energy. These circuits are fundamental in devices such as transformers, relays, and electromagnets, which are widely used in institutions like universities and county government offices to support infrastructure and automation.

Definition and Basic Concept

A magnetic circuit is a closed loop or pathway made of magnetic material through which magnetic flux flows. Unlike electric circuits that carry electrons, magnetic circuits carry magnetic flux generated by magnetomotive force (MMF).

Components of Magnetic Circuits

  • Magnetic Core: Usually made of ferromagnetic materials like iron, it provides a low reluctance path for magnetic flux.
  • Air Gaps: Introduced intentionally or naturally, these increase the reluctance and affect flux distribution.
  • Magnetomotive Force (MMF) Source: Typically a coil of wire carrying current that produces the magnetic field.
  • Magnetic Flux (Φ): The measure of the quantity of magnetism, representing the number of magnetic field lines passing through the circuit.
  • Reluctance (R): The opposition offered by the material to the magnetic flux, analogous to resistance in electrical circuits.

Role in Practical Applications

In a county hospital, for example, magnetic circuits are crucial in the operation of MRI machines, where precisely controlled magnetic fields produce detailed images for diagnosis. Similarly, in retail businesses, magnetic circuits enable the functioning of barcode scanners and electronic locks.

4.1.2 Magnetic Flux, Magnetic Field Density, Magnetic Field Strength, Reluctance, Magnetomotive Force (MMF), and Magnetic Flux

Understanding the key parameters that define magnetic circuits is essential for analyzing and designing devices that depend on magnetic properties. These parameters govern how magnetic fields are generated, distributed, and how they interact with materials.

Magnetic Flux (Φ)

Magnetic flux represents the total magnetic field passing through a given area in the magnetic circuit. Measured in webers (Wb), it quantifies the strength and extent of the magnetic field.

Magnetic Field Density (B)

Also known as magnetic flux density, it is the amount of magnetic flux per unit area, expressed in teslas (T). It indicates how concentrated the magnetic field lines are in a particular section of the circuit.

Magnetic Field Strength (H)

Magnetic field strength measures the intensity of the magnetic field generated by current or magnetization, expressed in amperes per meter (A/m). It is related to the magnetomotive force and the length of the magnetic path.

Reluctance (R)

Reluctance quantifies the opposition to the formation of magnetic flux in a material, measured in ampere-turns per weber (At/Wb). It depends on the length, cross-sectional area, and permeability of the material.

Magnetomotive Force (MMF)

MMF is the driving force that establishes magnetic flux in a circuit, analogous to electromotive force in electrical circuits. It is measured in ampere-turns (At) and calculated as the product of the current and number of turns in a coil.

Relationships Among Parameters

The fundamental relationship in a magnetic circuit is expressed as:

MMF (F) = Φ × R

Where MMF drives the magnetic flux through a circuit with a certain reluctance.

4.1.3 Calculations Involving Magnetic Circuits

Calculating magnetic circuit parameters enables professionals to design and troubleshoot devices effectively, ensuring optimal performance in sectors such as banking where magnetic card readers must function reliably.

Step-by-Step Approach to Magnetic Circuit Calculations

  1. Determine the Magnetomotive Force (MMF): Calculate MMF by multiplying the current flowing through the coil and the number of turns.

  2. Calculate the Reluctance (R): Use the formula R = l / (μ × A), where l is the length of the magnetic path, *μ* is the permeability of the material, and A is the cross-sectional area.

  3. Find the Magnetic Flux (Φ): Using Φ = F / R, divide the MMF by the reluctance to get the magnetic flux.

  4. Calculate Magnetic Flux Density (B): Use B = Φ / A to find the flux density by dividing the flux by the cross-sectional area.

  5. Analyze the Effect of Air Gaps: Account for air gaps by adding their reluctance to the total reluctance, as air has much lower permeability than magnetic materials.

Example Calculation

Calculate the magnetic flux in a magnetic circuit with the following data:

  • Number of coil turns, N = 500
  • Current, I = 2 A
  • Length of magnetic path, l = 0.3 m
  • Cross-sectional area, A = 0.01 m²
  • Relative permeability, μr = 2000 (absolute permeability μ = μr × μ₀, where μ₀ = 4π × 10⁻⁷ H/m)

Step 1: Calculate MMF
F = N × I
F = 500 × 2 = 1000 At

Step 2: Calculate permeability μ
μ = μr × μ₀
μ = 2000 × 4π × 10⁻⁷ = 2.51 × 10⁻³ H/m

Step 3: Calculate reluctance R
R = l / (μ × A)
R = 0.3 / (2.51 × 10⁻³ × 0.01) = 11,952 At/Wb

Step 4: Calculate magnetic flux Φ
Φ = F / R
Φ = 1000 / 11,952 = 0.0837 Wb

4.1.4 Analogies Between Electric and Magnetic Circuits

Drawing parallels between electric and magnetic circuits helps professionals from various backgrounds grasp magnetic concepts by linking them to familiar electrical principles.

Equivalent Elements in Both Circuits

  • Voltage (V) corresponds to Magnetomotive Force (MMF) (F), both acting as driving forces.
  • Current (I) corresponds to Magnetic Flux (Φ), representing the flow of charge or magnetic field lines.
  • Resistance (R) corresponds to Reluctance (R), indicating opposition to flow.
  • Conductance (G) corresponds to Permeance (P), the ease with which flux passes through a material.

Practical Implications

In a university’s electrical engineering laboratory, understanding these analogies allows students to apply circuit analysis techniques to magnetic circuits, facilitating the design of efficient transformers and inductors used in power supplies.

Differences to Note

While electric current involves the movement of electrons, magnetic flux consists of magnetic field lines with no physical movement of particles. Additionally, magnetic circuits always form closed loops, whereas electric circuits can have open paths.

4.1.5 Magnetic Materials in Electrical Devices

The choice of magnetic materials has a profound impact on device performance. Materials are classified primarily as soft or hard magnetic materials, each serving distinct functions in electrical and electronic equipment.

Soft Magnetic Materials

Soft magnetic materials have low coercivity and high permeability, making them easy to magnetize and demagnetize. They are ideal for applications like transformers and inductors where rapidly changing magnetic fields are required.

  • Characteristics: Low hysteresis loss, high magnetic permeability, easy magnetization reversal.
  • Examples: Silicon steel used in transformers at a county government office, nickel-iron alloys in audio equipment at a hotel conference system.
  • Applications: Transformers, electromagnets, magnetic shielding.

Hard Magnetic Materials

Hard magnetic materials have high coercivity and retain magnetization, making them suitable for permanent magnets.

  • Characteristics: High coercive force, high remanence, resistant to demagnetization.
  • Examples: Ferrite magnets in speakers at retail businesses, samarium-cobalt magnets in medical devices at a county hospital.
  • Applications: Permanent magnets, magnetic storage media, magnetic sensors.

Selection Criteria in Practice

When designing a magnetic component for a SACCO’s security system, soft magnetic materials are preferred for transformers due to their efficiency. Conversely, hard magnetic materials are used in the same institution’s magnetic card access control systems for sustained magnetic fields.

Practice Questions

  1. Define magnetic flux and explain its significance in magnetic circuits. (5 marks)
  2. Calculate the magnetic flux in a circuit with 400 turns, a current of 3 A, a magnetic path length of 0.25 m, a cross-sectional area of 0.008 m², and a relative permeability of 1500. (8 marks)
  3. Compare and contrast soft and hard magnetic materials, providing two examples of each from different sectors. (7 marks)
  4. Explain the analogy between reluctance in magnetic circuits and resistance in electrical circuits, illustrating their roles with practical examples. (5 marks)
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🔒4.2 Electromagnetic Induction

Electromagnetic induction is a fundamental principle in electrical and electronics engineering that explains how electric voltage is generated by changing magnetic fields. In Kenya’s diverse professional environments, from county hospitals managing medical equ…

Chapter Summary

This chapter explored the fundamentals of magnetic circuits and devices, starting with an introduction to magnetic circuits and key concepts such as magnetic flux, magnetic field density, magnetic field strength, reluctance, and magnetomotive force. It detailed calculations involving magnetic circuits and highlighted the analogies between electric and magnetic circuits to deepen understanding. The chapter then examined magnetic materials used in electrical devices, distinguishing between soft and hard magnetic materials based on their properties and applications. Moving into electromagnetic induction, Faraday's Law was presented to explain how changing magnetic fields induce electromotive force, followed by Lenz's Law which determines the direction of the induced EMF. Practical applications such as electric generators and transformers were discussed, along with the behavior of induced EMF in various configurations including moving conductors and changing magnetic fields. The concepts of self-induction and mutual induction were introduced, leading to an analysis of transformer operation, including step-up and step-down transformers. The chapter concluded with an examination of power losses in transformers, calculations related to their performance, and the energy stored in magnetic fields.

Self-Assessment

🔒 PDFDownload this self-assessment, with answers

A. Written Assessment

  1. Define magnetic flux and explain its significance in magnetic circuits. (3 marks)
  2. What is the relationship between magnetomotive force (MMF), magnetic flux, and reluctance in a magnetic circuit? (3 marks)
🔒20 more in this section.

Chapter Examination Questions

🔒 PDFDownload these examination questions, with worked answers

SECTION A (40 Marks) - Answer ALL Questions

  1. Define magnetic flux and explain its significance in the operation of an electric transformer used at a county hospital. (4 marks)
  2. Differentiate between magnetic field strength and magnetic flux density, providing examples of where each is relevant in electrical devices found in a university’s engineering lab. (4 marks)
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Chapter Practical Activities

Practical 1: Construct and analyze a simple magnetic circuit

Welding Technology · Level 5
Electrical And Electronics Principles
PRACTICAL ASSESSMENT
TIME: 4 HOURS
⬇ PDFCandidate Instructions (Candidate Tool)

Type: Individual

INSTRUCTIONS TO CANDIDATE:
1.  You are required to perform the following task:
i.  Assemble a magnetic circuit using a soft iron core 100 mm x 50 mm x 10 mm with a 200-turn copper coil and measure the magnetic flux, magnetic field strength, and calculate reluctance and magnetomotive force.
2.  You have been provided with the following resources for the practical task:
Tools & EquipmentMaterials
ScrewdriverSoft iron core laminations 100 mm x 50 mm x 10 mm
Digital caliperCopper wire 26 SWG enamelled
Connecting wires with crocodile clipsPower supply 12 V DC variable
Ammeter 0-1 A DC
Voltmeter 0-10 V DC
Magnetic flux meter (Gauss meter)
Rheostat 10 Ω
⬇ PDFResources Required (Cutting List)
S/NItemQuantity
1Soft iron core laminations 100 mm x 50 mm x 10 mm1 set per Candidate
2Copper wire 26 SWG enamelled5 meters per Candidate
3Ammeter 0-1 A DC1 per 3 Candidates
4Voltmeter 0-10 V DC1 per 3 Candidates
5Power supply 12 V DC variable1 per 3 Candidates
6Magnetic flux meter (Gauss meter)1 per 3 Candidates
7Rheostat 10 Ω1 per 3 Candidates
8Connecting wires with crocodile clips1 set per Candidate
9Screwdriver1 per Candidate
10Digital caliper1 per 3 Candidates
11Safety boots1 pair per Candidate
12Overall1 per Candidate
13Leather gloves1 pair per Candidate
⬇ PDFAssessor Guide
Items to be EvaluatedMarks AvailableMarks ObtainedComments
TASK 1: Adherence to safety procedures
Wore safety boots correctly
(Award 1 or 0 mark)
1
Wore overall correctly
(Award 1 or 0 mark)
1
Wore leather gloves correctly
(Award 1 or 0 mark)
1
Sub-Total3
TASK 2: Set up magnetic circuit apparatus
Connected copper coil of 200 turns on soft iron core securely
(Award 2 or 0 marks)
2
Connected power supply, ammeter, voltmeter, and rheostat correctly
(Award 2 or 0 marks)
2
Set power supply to 12 V DC and adjusted rheostat to vary current
(Award 2 or 0 marks)
2
Switched power supply on/off safely
(Award 1 or 0 mark)
1
Sub-Total7
TASK 3: Measurement and recording
Measured current through coil using ammeter accurately
(Award 2 or 0 marks)
2
Measured voltage across coil using voltmeter accurately
(Award 2 or 0 marks)
2
Measured magnetic flux density using magnetic flux meter correctly
(Award 3 or 0 marks)
3
Recorded all readings systematically
(Award 1 or 0 mark)
1
Sub-Total8
TASK 4: Housekeeping
Disconnected and stored all equipment correctly
(Award 1 or 0 mark)
1
Returned all tools and unused materials to store
(Award 1 or 0 mark)
1
Cleaned work area leaving it safe and tidy
(Award 1 or 0 mark)
1
Sub-Total3
PRODUCT CHECKLIST
Magnetic circuit assembled as per schematic with 200-turn coil wound properly
(Award 4 or 0 marks)
4
Measured magnetic flux density matches expected ±5%
(Award 5 or 0 marks)
5
Calculated magnetic field strength and reluctance correctly with ±5% accuracy
(Award 5 or 0 marks)
5
Magnetomotive force (MMF) calculation correct within ±5%
(Award 3 or 0 marks)
3
Sub-Total17
GRAND TOTAL38
ASSESSMENT OUTCOME:   ☐ Competent    ☐ Not Yet Competent (competent if at least 50%)

Practical 2: Compare electric and magnetic circuits using analogies

Welding Technology · Level 5
Electrical And Electronics Principles
PRACTICAL ASSESSMENT
TIME: 4 HOURS
⬇ PDFCandidate Instructions (Candidate Tool)

Type: Individual

INSTRUCTIONS TO CANDIDATE:
1.  You are required to perform the following task:
i.  Set up and demonstrate analogous behaviors of an electric circuit and a magnetic circuit using a soft iron core coil and steel bar, comparing voltage, current, magnetic flux, and magnetomotive force.
2.  You have been provided with the following resources for the practical task:
Tools & EquipmentMaterials
Ammeter (0-1 A)Soft iron core with coil winding
Voltmeter (0-15 V)Resistor 10 Ω
Magnetic flux meter (Gauss meter)Steel bar (magnetic circuit sample)
Connecting wires
Switch
Rheostat 20 Ω
Power supply 12 V DC
⬇ PDFResources Required (Cutting List)
S/NItemQuantity
1Soft iron core with coil winding1 set per Candidate
2Resistor 10 Ω2 pcs per Candidate
3Power supply 12 V DC1 pc per 3 Candidates
4Ammeter (0-1 A)1 pc per Candidate
5Voltmeter (0-15 V)1 pc per Candidate
6Magnetic flux meter (Gauss meter)1 pc per 3 Candidates
7Connecting wires5 pcs per Candidate
8Switch1 pc per Candidate
9Rheostat 20 Ω1 pc per Candidate
10Steel bar (magnetic circuit sample)1 pc per Candidate
11Insulated work bench1 per Candidate
⬇ PDFAssessor Guide
Items to be EvaluatedMarks AvailableMarks ObtainedComments
TASK 1: Safety and Equipment Setup
Wore appropriate PPE including insulated gloves and safety boots
(Award 1 mark for each worn correctly)
2
Connected the electric circuit components correctly according to the schematic
(Award 1 mark for each correct connection: power supply, resistor, ammeter, voltmeter, switch)
3
Connected the magnetic circuit components correctly and positioned the magnetic flux meter properly
(Award 1 mark for each correct setup: coil winding, soft iron core, flux meter placement)
3
Set the rheostat and power supply to initial values safely
(Award 1 mark each for safe rheostat and power supply adjustment)
2
Sub-Total10
TASK 2: Demonstration and Measurement
Energized the electric circuit and took voltage and current readings accurately
(Award 1.5 marks each for correct voltage and current measurement)
3
Measured magnetic flux in the magnetic circuit accurately
(Award 2 marks for correct magnetic flux measurement)
2
Adjusted rheostat to vary current and observed corresponding changes in magnetic flux
(Award 1 mark for each step: adjustment, observation, explanation)
3
Switched off the power supply and disconnected equipment safely
(Award 2 marks for safe shutdown and disconnection)
2
Sub-Total10
PRODUCT CHECKLIST
Electric circuit voltage measured within ±0.2 V of expected 12 V
(Award 2 marks for correct voltage reading)
2
Electric circuit current measured within ±0.05 A of expected value
(Award 2 marks for correct current reading)
2
Magnetic flux measurement consistent with electric circuit current changes
(Award 3 marks for correct demonstration of analogy)
3
Correct explanation of the analogy between voltage and magnetomotive force, current and magnetic flux
(Award 3 marks for clear and accurate explanation)
3
Sub-Total10
GRAND TOTAL30
ASSESSMENT OUTCOME:   ☐ Competent    ☐ Not Yet Competent (competent if at least 50%)
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🔒Identify and Test Magnetic Materials for Electrical ApplicationsPractical 3
🔒Demonstrate Electromagnetic Induction Using Moving ConductorsPractical 4
🔒Determine the direction of induced EMF in a coil using Lenz's LawPractical 5
🔒Construct and test a simple electric generatorPractical 6
🔒Demonstrate self-induction in a coilPractical 7
🔒Demonstrate mutual induction between two coilsPractical 8
🔒Assemble and test a step-up transformerPractical 9
🔒Assemble and Test a Step-Down TransformerPractical 10
🔒Measure and Analyze Power Losses in a Single-Phase TransformerPractical 11
🔒Calculate Energy Stored in a Magnetic Field of an InductorPractical 12
🔒Design and draw a magnetic circuit layout with calculationsPractical 13
🔒Draw and calculate transformer winding configurationsPractical 14
🔒Draw and Analyze Magnetic Field Distributions of a Magnetic CircuitPractical 15
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Am I competent?

At the start of this chapter we promised you would be able to:

  • Select and use magnetic and nonmagnetic materials correctly for different electrical tasks.
  • Understand and use magnetic field patterns to solve practical problems confidently.
  • Apply the concept of force on a current-carrying conductor accurately in real situations.
  • Analyze magnetic circuits by applying magnetic circuit quantities properly.
  • Interpret and use the magnetism curve and hysteresis loop effectively for your work.
  • Apply the principle of electromagnetic induction correctly to complete electrical tasks.

Tick each one you can genuinely do.

So, are you there yet?

You're competent when you can confidently do 50% or more of what this chapter promised.

Sign in to record how you're doing.