Welding Technology  ·  Level 5
Electrical And Electronics Principles
Chapter 3: Apply the concept of cells and batteries
📚 13 Topics
⚑ What you will be able to do

By the end of this chapter, you will be able to:

  • safely and correctly use different sources of electricity based on the needs of your task
  • accurately apply the principles of electrolysis to complete practical tasks
  • correctly determine the electromotive force (E.M.F) of cells in various situations
  • measure and understand the internal resistance of cells for better electrical performance

Mastering these skills will help you work confidently with electrical components and make smart decisions in real-world electrical and electronics projects.

Cells and batteries are fundamental components in modern electrical and electronic systems used across diverse Kenyan industries. Understanding their principles is essential for professionals in healthcare facilities, educational institutions, financial organizations, and agricultural cooperatives, among others. This chapter explores the nature of cells and batteries, focusing on their role in energy storage and conversion, which supports uninterrupted power supply in critical applications like hospital equipment, banking systems, and farm irrigation controls.

3.1 Introduction to Cells and Batteries

The study of cells and batteries begins with grasping their basic function as devices that convert chemical energy into electrical energy. This conversion enables portable and stationary power sources essential in everyday operations across sectors such as county government offices and retail businesses. The ability to supply reliable energy determines the efficiency and continuity of services in these environments.

3.1.1 The Concept of a Cell

A cell is the simplest form of an electrochemical device that generates electrical energy from chemical reactions. It consists of two electrodes, an anode and a cathode, immersed in an electrolyte, which facilitates the flow of ions. In practical settings, such as in a county referral hospital, cells power portable medical devices, providing mobility and flexibility in patient care.

Components of a Cell

  • Anode: The negative electrode where oxidation occurs, releasing electrons into the external circuit.

  • Cathode: The positive electrode where reduction takes place, accepting electrons from the external circuit.

  • Electrolyte: A medium that allows ionic movement, enabling the chemical reaction between electrodes.

  • Separator: Prevents direct contact between electrodes while allowing ionic flow.

  • External Circuit: Connects the electrodes, enabling electron flow that powers devices.

3.1.2 Definition and Types of Batteries

Batteries are assemblies of one or more cells connected in series or parallel to provide the desired voltage and current. They differ in construction, chemistry, and application, ranging from small button cells in watches used by university lecturers to large lead-acid batteries in backup power systems at banks.

Principal Types of Batteries

  • Primary Batteries: Non-rechargeable cells designed for single-use applications, such as alkaline batteries in remote controls.

  • Secondary Batteries: Rechargeable batteries like lithium-ion used in laptops at TVET colleges.

  • Lead-Acid Batteries: Common in backup power systems at county government offices due to their reliability and cost-effectiveness.

  • Nickel-Cadmium Batteries: Used in some emergency lighting systems in hotels for their durability.

Nickel-cadmium rechargeable battery cell
Nickel-cadmium rechargeable battery cell (Source: Wikimedia Commons)

  • Lithium-Ion Batteries: Favoured in mobile devices and renewable energy storage systems on farms for their high energy density.

Two cylindrical lithium-ion batteries
Two cylindrical lithium-ion batteries (Source: Wikimedia Commons)

3.1.3 Voltage and Capacity in Cells and Batteries

Voltage is the electric potential difference generated by a cell or battery, while capacity measures the total charge a battery can deliver over time. For example, in a retail business, selecting a battery with sufficient voltage and capacity ensures that point-of-sale systems operate without interruption during power outages.

Factors Affecting Voltage and Capacity

  • Electrode Materials: Different materials produce varying voltages based on their chemical properties.
  • Electrolyte Concentration: Higher concentration can improve ionic conductivity, impacting voltage stability.
  • Temperature: Extreme temperatures can reduce battery capacity by affecting chemical reaction rates.
  • Discharge Rate: Higher discharge rates generally decrease the effective capacity due to internal resistance.
  • Age and Usage: Repeated charging cycles and prolonged use degrade capacity over time.

3.1.4 Practical Applications of Cells and Batteries

Cells and batteries enable critical functions across multiple sectors. In a cooperative society, batteries power mobile banking devices, facilitating financial inclusion. In schools, battery-powered computers support digital learning, while in agriculture, batteries operate irrigation controllers, optimizing water use.

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🔒3.2 Overview of Energy Storage and Electrochemical Cells

Energy storage is vital for managing electrical supply and demand, especially in environments with unstable grid electricity. Electrochemical cells serve as the backbone of energy storage technologies, providing portable and stationary solutions that maintain…

🔒3.3 Basic concepts: Voltage, current, capacity, and energy density

In the context of electrical and electronic systems used across Kenyan sectors such as hospitals, universities, banks, and farms, understanding the fundamental properties of cells and batteries is essential. These properties determine how effectively a battery…

🔒3.4 e.m.f and internal resistance of cells

Understanding electromotive force (e.m.f) and internal resistance is crucial for assessing cell performance in practical applications. For example, in county referral hospitals, the reliability of battery-powered emergency lighting depends on these properties.…

🔒3.5 Electrochemical principles: Redox reactions and electrode potentials

Electrochemical principles form the foundation of how cells and batteries generate electrical energy from chemical reactions. In the Kenyan context, understanding these principles is vital for professionals working with medical devices at county referral hospi…

🔒3.6 Components of a cell: Anode, cathode, electrolyte, and separator

A cell’s ability to convert chemical energy into electrical energy depends on its internal components working in harmony. Each part, the anode, cathode, electrolyte, and separator, has a defined role that determines the cell’s performance, safety, and longevit…

🔒3.7 Types of cells: Primary vs. secondary cells (non-rechargeable vs. rechargeable)

In Kenya’s diverse professional environments, understanding the distinction between primary and secondary cells is essential for selecting the appropriate power source for various devices. Whether powering medical equipment in county referral hospitals, runnin…

🔒3.8 Primary Cells (Non-Rechargeable)

Primary cells are electrochemical cells designed for single-use applications where rechargeability is not required. In many Kenyan workplaces such as county referral hospitals, retail businesses, and educational institutions, primary cells power devices like r…

🔒3.9 Secondary Cells (Rechargeable)

Rechargeable cells, also known as secondary cells, have become vital in Kenya's diverse professional settings, from powering emergency backup systems in county referral hospitals to enabling portable devices used by field officers in agricultural cooperatives.…

🔒3.9.5 Advantages of Lithium-Ion Technology Over Older Battery Types

Lithium-ion technology surpasses traditional rechargeable batteries in multiple dimensions, promoting efficiency and sustainability across Kenya's professional sectors. Lithium-ion batteries store more energy per unit weight and volume than lead-acid or NiCd b…

🔒3.9.6 Safety Considerations: Overcharging, Thermal Runaway, and Battery Management Systems

The widespread use of lithium-ion and other rechargeable batteries necessitates rigorous attention to safety to prevent accidents and equipment damage in workplaces such as banks and hospitals. Overcharging a battery causes excessive heat generation and chemic…

🔒3.9.7 Emerging Technologies: Solid-state batteries, lithium-sulphur, and other advancements

Research and development in battery technology promise to address current limitations, introducing innovations that could impact Kenyan industries in the near future. Solid-state batteries replace liquid electrolytes with solid materials, enhancing safety by r…

🔒3.9.8 Energy Density and Power Density Considerations in Modern Applications

Selecting the appropriate battery for a given application requires balancing energy density and power density, which influence performance and suitability. Energy density refers to the amount of energy stored per unit volume or mass, determining how long a bat…

🔒3.9.9 Batteries Maintenance

Proper maintenance extends battery life, enhances safety, and ensures optimal performance across sectors such as hospitality and finance. Inspect battery terminals for corrosion and clean with appropriate agents to maintain good electrical contact. Hotels rely…

🔒3.9.10 Hands-on lab: Disassembling and examining a rechargeable battery

Practical examination of rechargeable batteries enhances understanding of their construction, operation, and safety considerations. Observe the battery casing for physical damage, swelling, or leaks. Students at TVET colleges learn to identify early signs of b…

🔒3.10 Battery Performance and Characteristics

In Kenya's diverse professional environments, from county hospitals to agricultural cooperatives, batteries play a crucial role in powering equipment and ensuring continuity of service. Understanding battery performance and characteristics enables users to sel…

🔒3.11 Applications of Batteries

Batteries are fundamental to modern life across many sectors in Kenya, from powering mobile devices to supporting critical infrastructure in healthcare and government offices. Their diverse applications reflect the evolving demands of technology, mobility, and…

🔒3.12 Environmental Impact and Recycling

In Kenya, the widespread use of batteries across sectors from healthcare facilities to retail businesses has heightened concerns about their environmental impact. Improper disposal of batteries can lead to soil and water contamination, affecting ecosystems and…

🔒3.13 Hands-on lab: Exploring the recycling process and evaluating eco-friendly battery alternatives

In Kenya, increasing awareness about environmental sustainability has driven efforts to manage electronic waste responsibly, including spent batteries. Within various sectors such as healthcare facilities, universities, retail businesses, and county offices, i…

Chapter Summary

This chapter introduced the fundamental concepts of cells and batteries, highlighting their role in energy storage through electrochemical processes. It explained key electrical properties such as voltage, current, capacity, and energy density, alongside the electromotive force and internal resistance intrinsic to cells. The electrochemical principles of redox reactions and electrode potentials were explored, detailing the components of a cell including the anode, cathode, electrolyte, and separator. Distinctions between primary and secondary cells were made, with detailed examinations of common primary cells like zinc-carbon and alkaline types, their performance, and environmental considerations. Secondary cells such as lead-acid, nickel-cadmium, nickel-metal hydride, and lithium-ion batteries were discussed with emphasis on their chemistry, applications, charging cycles, and safety. Battery performance factors including capacity, life cycle influences, internal resistance, and degradation were covered, along with methods for measuring and testing battery health. The chapter concluded by exploring diverse applications of batteries in consumer electronics, automotive systems, renewable energy, and specialized fields, before addressing the environmental impact of battery disposal and recycling processes, including regulatory frameworks and emerging eco-friendly technologies.

Self-Assessment

🔒 PDFDownload this self-assessment, with answers

A. Written Assessment

  1. What is the primary difference between a primary cell and a secondary cell? (2 marks)
  2. Explain why internal resistance affects the performance of a battery. (3 marks)
🔒20 more in this section.

Chapter Examination Questions

🔒 PDFDownload these examination questions, with worked answers

SECTION A (40 Marks) - Answer ALL Questions

  1. Define the term electromotive force (e.m.f.) of a cell and explain its significance in the operation of a battery used in a county hospital's emergency power supply. (4 marks)
  2. Differentiate between primary cells and secondary cells, providing one practical example of each from everyday applications in Kenyan schools and retail businesses. (4 marks)
🔒18 more in this section.

Chapter Practical Activities

Practical 1: Construct and Identify Components of a Zinc-Carbon Primary Cell

Welding Technology · Level 5
Electrical And Electronics Principles
PRACTICAL ASSESSMENT
TIME: 4 HOURS
⬇ PDFCandidate Instructions (Candidate Tool)

Type: Individual

INSTRUCTIONS TO CANDIDATE:
1.  You are required to perform the following task:
i.  Assemble a zinc-carbon primary cell with dimensions approximately 50mm diameter and 90mm height, and identify its anode, cathode, electrolyte, and separator components physically.
2.  You have been provided with the following resources for the practical task:
Tools & EquipmentMaterials
ScrewdriverZinc cylindrical container (anode)
Voltmeter (0-3V DC)Carbon rod (cathode)
Connecting wires with alligator clipsAmmonium chloride paste (electrolyte)
Paper separator
Insulating tape
⬇ PDFResources Required (Cutting List)
S/NItemQuantity
1Zinc cylindrical container (anode)1 Pc per Candidate
2Carbon rod (cathode)1 Pc per Candidate
3Ammonium chloride paste (electrolyte)50 g per Candidate
4Paper separator2 sheets per Candidate
5Insulating tape1 roll per 5 Candidates
6Connecting wires with alligator clips1 set per Candidate
7Voltmeter (0-3V DC)1 per 5 Candidates
8Screwdriver1 per Candidate
9Plastic gloves1 pair per Candidate
10Safety goggles1 pair per Candidate
11Workbench with lighting1 per 3 Candidates
⬇ PDFAssessor Guide
Items to be EvaluatedMarks AvailableMarks ObtainedComments
TASK 1: Safety and Preparation
Wore plastic gloves correctly
(Award 1 or 0 mark)
1
Wore safety goggles correctly
(Award 1 or 0 mark)
1
Prepared workbench and materials in organized manner
(Award 1 or 0 mark)
1
Sub-Total3
TASK 2: Assembly of Zinc-Carbon Cell
Placed carbon rod centrally inside zinc container
(Award 2 or 0 marks)
2
Inserted paper separator correctly between anode and cathode
(Award 2 or 0 marks)
2
Applied ammonium chloride paste uniformly as electrolyte
(Award 2 or 0 marks)
2
Sealed the cell properly using insulating tape
(Award 2 or 0 marks)
2
Connected wires to anode and cathode terminals securely
(Award 1 or 0 mark)
1
Sub-Total9
TASK 3: Identification and Testing
Identified and named the anode (zinc container)
(Award 1 or 0 mark)
1
Identified and named the cathode (carbon rod)
(Award 1 or 0 mark)
1
Identified and named the electrolyte (ammonium chloride paste)
(Award 1 or 0 mark)
1
Identified and named the separator (paper)
(Award 1 or 0 mark)
1
Measured and recorded cell voltage correctly using voltmeter
(Award 2 or 0 marks)
2
Sub-Total6
TASK 4: Housekeeping
Cleaned work area and disposed of waste as per workplace procedures
(Award 1 or 0 mark)
1
Returned tools and unused materials to the store
(Award 1 or 0 mark)
1
Sub-Total2
PRODUCT CHECKLIST
Zinc-carbon cell assembled with correct component placement and sealing
(Award 5 or 0 marks)
5
Physical identification of anode, cathode, electrolyte, and separator is accurate
(Award 5 or 0 marks)
5
Measured voltage within expected range of 1.4 ± 0.1 Volts
(Award 4 or 0 marks)
4
Sub-Total14
GRAND TOTAL34
ASSESSMENT OUTCOME:   ☐ Competent    ☐ Not Yet Competent (competent if at least 50%)

Practical 2: Performance Comparison of Different Primary Cells

Welding Technology · Level 5
Electrical And Electronics Principles
PRACTICAL ASSESSMENT
TIME: 4 HOURS
⬇ PDFCandidate Instructions (Candidate Tool)

Type: Individual

INSTRUCTIONS TO CANDIDATE:
1.  You are required to perform the following task:
i.  Test and record the voltage and current outputs of an Alkaline AA cell, Zinc-Carbon AA cell, and Lithium CR2032 cell under a 10 Ω load to compare their performance.
2.  You have been provided with the following resources for the practical task:
Tools & EquipmentMaterials
Digital multimeter (DC voltage and current measurement)Alkaline AA cell
Connecting wires with crocodile clipsZinc-Carbon AA cell
Breadboard or test terminal blockLithium primary CR2032 cell
Resistor 10 Ω ±5% 1W
⬇ PDFResources Required (Cutting List)
S/NItemQuantity
1Alkaline AA cell1 Pc per Candidate
2Zinc-Carbon AA cell1 Pc per Candidate
3Lithium primary CR2032 cell1 Pc per Candidate
4Digital multimeter (DC voltage and current measurement)1 Pc per 3 Candidates
5Resistor 10 Ω ±5% 1W2 Pcs per Candidate
6Connecting wires with crocodile clips1 Set per Candidate
7Breadboard or test terminal block1 Pc per Candidate
8Safety gloves1 Pair per Candidate
9Safety goggles1 Pc per Candidate
⬇ PDFAssessor Guide
Items to be EvaluatedMarks AvailableMarks ObtainedComments
TASK 1: Safety and Setup
Wore safety gloves
(Award 1 or 0 mark)
1
Wore safety goggles
(Award 1 or 0 mark)
1
Set up the test circuit correctly with resistor load
(Award 2 or 0 marks)
2
Connected the digital multimeter correctly to measure voltage
(Award 2 or 0 marks)
2
Connected the digital multimeter correctly to measure current
(Award 2 or 0 marks)
2
Sub-Total8
TASK 2: Measurement and Data Recording
Measured and recorded open circuit voltage of each cell
(Award 1 mark per cell or zero)
3
Measured and recorded voltage across the 10 Ω resistor for each cell
(Award 1 mark per cell or zero)
3
Measured and recorded current through the 10 Ω resistor for each cell
(Award 1 mark per cell or zero)
3
Sub-Total9
TASK 3: Test Completion and Housekeeping
Switched off and stored the digital multimeter properly
(Award 1 or 0 mark)
1
Disconnected and stored all test equipment and cells safely
(Award 1 or 0 mark)
1
Disposed of or stored used cells according to safety procedures
(Award 1 or 0 mark)
1
Sub-Total3
PRODUCT CHECKLIST
Recorded open circuit voltages for all three cells within ±0.05 V accuracy
(Award 1 mark per cell or zero)
3
Recorded voltage across load resistor for all three cells within ±0.05 V accuracy
(Award 1 mark per cell or zero)
3
Recorded current through load resistor for all three cells within ±0.01 A accuracy
(Award 1 mark per cell or zero)
3
Completed a brief comparison report of cell performance based on recorded data
(Award 3 or 0 marks)
3
Sub-Total12
GRAND TOTAL32
ASSESSMENT OUTCOME:   ☐ Competent    ☐ Not Yet Competent (competent if at least 50%)
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🔒Set up and test a Daniell electrochemical cell to measure emf and internal resistancePractical 3
🔒Disassemble and examine a 12V Lead-Acid rechargeable batteryPractical 4
🔒Perform charging and discharging cycles on lithium-ion and NiMH rechargeable cellsPractical 5
🔒Measurement of Battery Capacity and Internal ResistancePractical 6
🔒Test battery efficiency and state of chargePractical 7
🔒Identify factors affecting battery life through simulationPractical 8
🔒Assemble and Test a 12V 40Ah Lead-Acid Automotive BatteryPractical 9
🔒Demonstrate battery pack applications and challenges in electronics and EVsPractical 10
🔒Evaluate Environmental Impact and Disposal Methods of BatteriesPractical 11
🔒Battery Recycling and Eco-Friendly Alternatives PracticalPractical 12
🔒Analyze energy and power densities of conventional and solid-state batteriesPractical 13
🔒Perform routine maintenance on a 12V lead-acid rechargeable batteryPractical 14
🔒Investigation of Battery Failure and Safety IncidentsPractical 15
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Am I competent?

At the start of this chapter we promised you would be able to:

  • safely and correctly use different sources of electricity based on the needs of your task
  • accurately apply the principles of electrolysis to complete practical tasks
  • correctly determine the electromotive force (E.M.F) of cells in various situations
  • measure and understand the internal resistance of cells for better electrical performance

Tick each one you can genuinely do.

So, are you there yet?

You're competent when you can confidently do 50% or more of what this chapter promised.

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