Electronics Engineering  ·  Level 6
Electrical Installation II
Chapter 3: Assemble tools, equipment & materials
📚 8 Topics
⚑ What you will be able to do

By the end of this chapter, you will be able to:

  • Check tools, equipment, and materials to ensure they have the correct specifications and work properly according to standards.
  • Use tools, equipment, and materials correctly by following established procedures.
  • Calibrate tools and equipment accurately following the required standards.
  • Assemble tools, equipment, and materials correctly and store them safely following proper procedures.

Mastering these skills helps you work efficiently and safely, ensuring quality in every electrical installation you perform.

Electrical installation in electronics engineering demands precise handling of various tools, equipment, and materials. The effective assembly and use of these resources ensure safety, accuracy, and efficiency in installation tasks. In Kenya, electronics engineers working in hospitals, universities, banks, and manufacturing firms rely on specialized tools to maintain complex systems, making the classification and appropriate use of these tools foundational knowledge.

3.1 Classification of tools

Understanding the classification of tools used in electrical installation is essential for electronics engineers. Each category serves specific functions that contribute to the successful execution of installation tasks. This section breaks down the main classes of tools with examples and their roles within the electronics engineering context.

3.1.1 Cutting tools

Cutting tools are fundamental for shaping and preparing electrical components, wires, and conduits. In electronics engineering, precise cutting ensures proper connection and prevents damage to delicate systems.

Hacksaw

The hacksaw is a versatile cutting tool designed primarily for metal and plastic conduits. Its fine-toothed blade allows engineers to cut pipes or rods with accuracy, which is crucial when installing cable management systems in institutions such as county hospitals or universities.

Stripping Knife

A stripping knife is used to remove insulation from electrical wires without damaging the conductor beneath. Since electronics installations often involve sensitive wiring, careful stripping is necessary to maintain circuit integrity in places like banking institutions or SACCO offices.

Side Cutter

Side cutters are pliers with sharp, angled edges used for cutting wires flush to terminals or components. Their design allows for clean cuts in tight spaces, a common requirement when working inside control panels in retail businesses or hotels.

Pliers

Pliers are multipurpose tools used for gripping, twisting, and sometimes cutting wires. In electronics installations at county government offices, pliers help in bending conductors and securing small components during assembly.

3.1.2 Measuring tools

Accurate measurement is critical for successful electrical installation. Measuring tools ensure components fit correctly and systems align with design specifications.

Tape Measure

A tape measure is a flexible ruler used to measure lengths of cables, conduits, or spaces for installation. Electronics engineers use tape measures during site preparation in hospitals or universities to ensure materials fit designated areas.

Try Square

The try square helps check right angles and mark straight lines on materials. This tool is essential when fabricating mounting brackets or enclosures for electronic equipment in banks or county offices.

Steel Rule

A steel rule provides precise linear measurement, often more accurate than a tape measure for small-scale tasks. Electronics engineers use steel rules to measure circuit board dimensions or component spacing in manufacturing plants.

Spirit Level

Spirit levels verify the horizontal or vertical alignment of installed components. Ensuring level installations prevents mechanical stress on wiring and devices, important in settings like hotels or retail shops.

3.1.3 Fixing tools

Fixing tools allow engineers to assemble, secure, and maintain electrical installations. Their correct use promotes durability and safety.

Hammers

Hammers are used for driving nails or anchors into mounting surfaces. In electronics installation, they help affix cable trays or conduit supports in education institutions or hospitals.

Screwdrivers

Screwdrivers tighten or loosen screws securing terminals, panels, or fixtures. Electronics engineers use various types such as flathead and Phillips screwdrivers to assemble control boxes in SACCOs or banks.

3.1.4 Crimping Tool

Crimping tools join wires to connectors by deforming the connector around the wire. This ensures a secure, low-resistance connection essential for signal integrity in electronic systems at places like telecommunications firms or county government offices.

3.1.5 Equipment

Electrical installation requires specialized equipment for measurement, cutting, and securing components. The table below outlines common equipment with their specifications and uses.

Name Specification Use
Multimeter Digital, measures voltage, current, resistance Used to test electrical parameters in circuits, essential in troubleshooting at hospitals or universities.
Stock and Die Steel tools for threading pipes Used to create threads on conduit pipes for secure fittings in installations at retail businesses.
Vice Fixed clamp, adjustable jaws Holds components firmly during assembly or repair tasks in electronics workshops.
Insulation Resistance Meter Measures insulation resistance, often up to 1000 MΩ Tests the integrity of cable insulation to prevent faults in systems at banks or county offices.
Earth Resistance Meter Measures ground resistance Ensures proper grounding for safety and system performance in hospitals or cooperative societies.
Clamp Meter Measures current without disconnecting circuit Allows safe current measurements in live circuits during maintenance in hotels or SACCOs.
Pipe Bending Machine Mechanical device for bending conduits Shapes conduit pipes to fit installation layouts in manufacturing plants or educational institutions.
  • Multimeters require regular calibration to maintain accuracy and should be handled carefully to avoid damage from drops or moisture.
  • Stock and die sets must be kept clean and lubricated to ensure smooth threading and prevent tool wear.
  • Vices should be securely mounted to stable surfaces to prevent movement during use, enhancing safety.
  • Insulation resistance meters need proper test lead connections and should be used in dry conditions for reliable readings.
  • Earth resistance meters require clean ground stakes and proper soil contact for accurate measurement.
  • Clamp meters must be checked for zero reading before use to ensure correct current measurements.
  • Pipe bending machines should be operated with safety guards and within the recommended pipe diameter range.

3.1.6 Others

Other tools facilitate specific tasks in electrical installation, assisting engineers in complex or repetitive operations.

Draw Wire

Draw wire tools help pull cables through conduits over long distances. This is particularly useful in large buildings such as hospitals or universities where cable runs can be extensive.

Bending Spring

Bending springs are inserted inside conduit pipes to prevent collapse during bending. Electronics engineers use them to maintain conduit integrity when routing cables in retail outlets or county offices.

Drill

Drills create holes for mounting hardware or running cables through walls and panels. Cordless drills with adjustable speeds are preferred in electronics installations for their portability and control, common in hotel or bank fit-outs.

Practice Questions

  1. Explain the role of cutting tools in electronics electrical installation and describe the specific functions of a hacksaw and stripping knife. (10 marks)
  2. Describe the importance of measuring tools in electrical installations and discuss the uses of a try square and spirit level. (10 marks)
  3. Compare and contrast the uses of fixing tools such as hammers and screwdrivers in assembling electrical installations. (10 marks)
  4. Outline the specifications and uses of at least four pieces of electrical installation equipment used by electronics engineers. (12 marks)
  5. Discuss how a draw wire and bending spring assist in conduit installation for electronics wiring systems. (8 marks)
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🔒3.2 Use, care and maintenance of tools

In the electronics engineering field in Kenya, proper use, care, and maintenance of tools are critical to ensure safety, efficiency, and longevity of equipment. Electronics technicians often work with delicate components and sensitive instruments, making it es…

🔒3.3 Identification of materials

Successful electrical installations depend heavily on correct identification of materials to ensure compatibility, safety, and compliance with Kenyan standards such as the Kenya Bureau of Standards (KEBS). In electronics engineering, materials like cables, con…

🔒3.4 Specification of tools, equipment and materials

In electronics engineering, precise specification of tools, equipment, and materials is critical to ensure safety, reliability, and compliance with technical requirements. In Kenya’s electronics sector, from repair workshops in Nairobi to manufacturing units i…

🔒3.5 Reuse and Disposal of Materials

Electronics engineering generates waste and scrap materials that must be managed responsibly to minimize environmental impact and adhere to Kenyan environmental laws. Reuse and proper disposal practices protect human health, conserve resources, and comply with…

🔒3.6 Bill of Quantities (BOQ)

In the Kenyan electronics engineering sector, the Bill of Quantities (BOQ) is a critical document that ensures precise budgeting, procurement, and project management during electrical installation projects. It itemizes all materials, tools, and equipment requi…

🔒3.7 List and Assemble Tools, Equipment and Materials

In electronics engineering, the successful execution of electrical installations depends heavily on having the correct tools, equipment, and materials assembled before work begins. This preparation stage is crucial in Kenya’s diverse work environments, from ho…

🔒3.8 Inventory management

Effective inventory management is crucial for electronics engineering professionals involved in electrical installations. In Kenya, managing tools, equipment, and materials efficiently ensures project timelines are met and costs are controlled. For example, a…

Chapter Summary

This chapter covered the classification of tools used in electrical installation, including cutting, measuring, fixing, and crimping tools, as well as essential equipment such as multimeters and pipe bending machines. It emphasized the proper use, care, and maintenance of these tools to ensure their longevity and safety during operations. Identification of various materials like cables, consumer control units, switches, sockets, conduits, and screws was discussed to aid accurate selection and application. The chapter also addressed the specifications of tools, equipment, and materials, focusing on factors such as tolerance, make, size, and class to meet technical requirements. Procedures for the reuse and responsible disposal of materials were outlined to promote sustainability and cost efficiency. The preparation and understanding of the bill of quantities were introduced to facilitate project planning and resource allocation. Finally, the importance of listing, assembling, and managing inventory through stock taking and record keeping was highlighted to maintain organized and efficient electrical installation workflows.

Self-Assessment

🔒 PDFDownload this self-assessment, with answers

A. Written Assessment

  1. Identify four cutting tools commonly used in electronics electrical installation and describe their primary function. (8 marks)
  2. What is the importance of using a spirit level in electrical installations? Provide two reasons. (4 marks)
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Chapter Examination Questions

🔒 PDFDownload these examination questions, with worked answers

SECTION A (40 Marks) - Answer ALL Questions

  1. Identify four cutting tools commonly used in electrical installation work and explain their primary purpose. (4 marks)
  2. List three measuring tools used to ensure accuracy during electrical installations and describe one use for each. (4 marks)
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Chapter Practical Activities

Practical 1: Identify and Classify Electrical Tools for Installation Work

Electronics Engineering · Level 6
Electrical Installation II
PRACTICAL ASSESSMENT
TIME: 3 HOURS
⬇ PDFCandidate Instructions (Candidate Tool)

Type: Individual

INSTRUCTIONS TO CANDIDATE:
1.  You are required to perform the following task:
i.  Identify and classify a set of electrical tools including pliers, screwdrivers, testers, and measuring tools as per their function and usage in electrical installations.
2.  You have been provided with the following resources for the practical task:
Tools & EquipmentMaterials
Flat nose pliers
Diagonal cutting pliers
Insulated screwdriver set
Wire stripper
Measuring tape
Spirit level
Voltage tester screwdriver
Hammer
Electrical gloves
Cable ties
Electrical tape
⬇ PDFResources Required (Cutting List)
S/NItemQuantity
1Flat nose pliers1 Pc per Candidate
2Diagonal cutting pliers1 Pc per Candidate
3Insulated screwdriver set (4 pcs)1 Set per Candidate
4Wire stripper1 Pc per Candidate
5Measuring tape (5 m)1 Pc per Candidate
6Spirit level (600 mm)1 Pc per Candidate
7Voltage tester screwdriver1 Pc per Candidate
8Hammer1 Pc per Candidate
9Electrical gloves1 Pair per Candidate
10Cable ties10 Pcs per Candidate
11Electrical tape (roll)1 Roll per Candidate
⬇ PDFAssessor Guide
Items to be EvaluatedMarks AvailableMarks ObtainedComments
TASK 1: Identification and Classification of Electrical Tools
Wore Personal Protective Equipment (PPE) including electrical gloves
(Award 2 marks for correct PPE use, 0 if missing)
2
Sorted tools into categories: Cutting, Measuring, Fixing, Testing
(Award 1 mark per correctly categorized tool group, max 4 marks)
4
Correctly identified the purpose of each tool
(Award 1 mark per tool correctly identified, total 6 marks)
6
Handled tools safely and appropriately during classification
(Award 3 marks for safe handling, 0 if unsafe)
3
Maintained clean and organized workspace throughout the task
(Award 2 marks for good housekeeping, 0 if poor)
2
Answered verbal questions on tool selection for specific electrical tasks
(Award 3 marks for correct answers, 0 if incorrect)
3
Completed classification within allocated time
(Award 1 mark if completed on time, 0 if late)
1
Sub-Total21
PRODUCT CHECKLIST
Tools correctly grouped into Cutting, Measuring, Fixing, and Testing categories
(Award 10 marks for 100% correct classification, partial marks for minor errors)
10
Tool labels and descriptions are clear and legible
(Award 4 marks for clear labeling, 0 if unclear)
4
Workspace is left clean with tools returned to appropriate storage
(Award 5 marks for neat final presentation, 0 if untidy)
5
Sub-Total19
GRAND TOTAL40
ASSESSMENT OUTCOME:   ☐ Competent    ☐ Not Yet Competent (competent if at least 50%)

Practical 2: Use Cutting Tools to Prepare Electrical Cables for Installation

Electronics Engineering · Level 6
Electrical Installation II
PRACTICAL ASSESSMENT
TIME: 4 HOURS
⬇ PDFCandidate Instructions (Candidate Tool)

Type: Individual

INSTRUCTIONS TO CANDIDATE:
1.  You are required to perform the following task:
i.  Cut and strip lengths of 1.5 mm2, 2.5 mm2, 4.0 mm2, and 6.0 mm2 PVC single core cables as per specified dimensions for installation preparation.
2.  You have been provided with the following resources for the practical task:
Tools & EquipmentMaterials
Hacksaw1.5 mm2 PVC Single core cable
Stripping knife2.5 mm2 PVC Single core cable
Side cutter4.0 mm2 PVC Single core cable
Pliers6.0 mm2 PVC Single core cable
Personal Protective Equipment (PPE) - Dustcoat/Overall
⬇ PDFResources Required (Cutting List)
S/NItemQuantity
11.5 mm2 PVC Single core cable3.0 m per Candidate
22.5 mm2 PVC Single core cable1.5 m per Candidate
34.0 mm2 PVC Single core cable1.0 m per Candidate
46.0 mm2 PVC Single core cable1.0 m per Candidate
5Hacksaw1 pc per Candidate
6Stripping knife1 pc per Candidate
7Side cutter1 pc per Candidate
8Pliers1 pc per Candidate
9Personal Protective Equipment (PPE) - Dustcoat/Overall1 set per Candidate
⬇ PDFAssessor Guide
Items to be EvaluatedMarks AvailableMarks ObtainedComments
TASK 1: Preparation and Use of Cutting Tools
Wore Personal Protective Equipment (PPE) - dustcoat/overall
(Award 1 mark for correct PPE worn, else 0)
1
Ensured clean and safe working area before starting
(Award 1 mark for good housekeeping practice)
1
Selected correct cutting tool for each cable size
(Award 1 mark for each correct tool used appropriately)
2
Cut cables to specified lengths accurately
(Award 1 mark for each cable cut to correct length: 1.5m, 1.5m, 1.0m, 1.0m respectively)
3
Stripped cable insulation without damaging conductor
(Award 1 mark per cable for neat stripping without conductor nicking)
4
Used side cutter and pliers to trim and prepare cable ends properly
(Award 1 mark each for correct use of side cutter and pliers)
2
Observed correct colour coding and cable identification
(Award 2 marks for correct identification and colour code adherence)
2
Sub-Total15
PRODUCT CHECKLIST
Cables cut to correct lengths (1.5m, 1.5m, 1.0m, 1.0m) within ±5mm tolerance
(Award 3 marks for all cables meeting length specifications)
3
Cable insulation stripped neatly without conductor damage
(Award 4 marks for neat and undamaged conductor strands)
4
Cable ends properly prepared for installation (twisted, folded firm, no nicks)
(Award 3 marks for correctly prepared cable ends)
3
Correct use of tools reflected in quality of cable preparation
(Award 3 marks for overall quality indicating proper tool use)
3
Sub-Total13
GRAND TOTAL28
ASSESSMENT OUTCOME:   ☐ Competent    ☐ Not Yet Competent (competent if at least 50%)
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🔒Measure and mark PVC conduit and metal strips for electrical installationPractical 3
🔒Fix electrical switches and sockets using hammers and screwdriversPractical 4
🔒Crimp Electrical Connectors on Cables Using Crimping ToolPractical 5
🔒Electrical Testing of Installation Using Multimeter, Insulation Resistance, Earth Resistance and Clamp MeterPractical 6
🔒Bend and Thread 20mm Conduits and Pipes Using Mechanical EquipmentPractical 7
🔒Use of auxiliary tools for cable pulling and drilling in electrical conduit installationPractical 8
🔒Perform use, care and maintenance of electrical toolsPractical 9
🔒Identification and Description of Electrical Installation MaterialsPractical 10
🔒Interpretation of Specifications on Electrical Tools, Equipment and MaterialsPractical 11
🔒Sort Electrical Materials for Reuse and Proper DisposalPractical 12
🔒Prepare a Bill of Quantities for a Single Room Electrical InstallationPractical 13
🔒Stock Taking and Inventory Record Update for Electrical MaterialsPractical 14
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Am I competent?

At the start of this chapter we promised you would be able to:

  • Check tools, equipment, and materials to ensure they have the correct specifications and work properly according to standards.
  • Use tools, equipment, and materials correctly by following established procedures.
  • Calibrate tools and equipment accurately following the required standards.
  • Assemble tools, equipment, and materials correctly and store them safely following proper procedures.

Tick each one you can genuinely do.

So, are you there yet?

You're competent when you can confidently do 50% or more of what this chapter promised.

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