Electrical Engineering  ·  Level 6
Solar PV Systems Installation
Chapter 2: Size solar PV system installation
📚 8 Topics
⚑ What you will be able to do

By the end of this chapter, you will be able to:

  • Identify electrical symbols correctly following IEC standards.
  • Map the wiring system accurately according to the design.
  • Interpret final circuit drawings clearly to meet design requirements.
  • Apply safety measures correctly while performing the work.
  • Select the appropriate electrical tools and equipment needed for the job.
  • Identify and mount solar PV system components accurately following the design.
  • Prepare electrical cable joints and terminations safely and according to the design.
  • Install cable management systems and electrical final circuits properly and accurately.
  • Correctly terminate solar PV system components following the design requirements.

Mastering these skills ensures you can install solar PV systems safely and efficiently, helping to bring clean energy solutions to your community.

Compiled by: Paul Nganga

Sizing a solar photovoltaic (PV) system correctly is fundamental to ensuring its efficiency, reliability, and cost-effectiveness. In Kenya’s diverse professional environments, ranging from county hospitals to agricultural cooperatives, proper PV system sizing allows organizations to meet their energy demands sustainably while optimizing investment. This chapter explores the key factors that influence the sizing of solar PV systems, enabling technicians and professionals to tailor installations that suit specific operational needs and environmental conditions.

2.1 Factors to consider in solar PV system sizing

Accurate sizing of a solar PV system requires a comprehensive understanding of various technical, environmental, and economic factors. These factors determine how well the system can meet the energy demands of the facility, withstand local climate conditions, and provide a return on investment over time. For instance, a county referral hospital in Kisumu must ensure continuous power supply for critical medical equipment, while a retail business in Nakuru might prioritize cost savings and load variability. The following subtopics examine the principal considerations in detail.

Energy Demand Assessment

Determining the total energy requirement of the facility is the first critical step in sizing a solar PV system. This involves quantifying the daily electricity consumption and understanding usage patterns to establish a reliable baseline.

Components of Energy Demand Assessment
  • Load Inventory: Identifying all electrical devices and appliances within the facility, including their power ratings and usage duration. For example, a university computing lab’s energy demand includes computers, lighting, and air conditioning units.
  • Daily Energy Consumption: Calculating the total watt-hours consumed daily by multiplying each device’s power rating by its average daily operating hours. This figure represents the energy the system must supply.
  • Peak Load Determination: Establishing the maximum instantaneous power demand to size inverters and other components accordingly. A hotel’s kitchen equipment may cause peak loads during meal preparation times.
  • Load Profile Analysis: Examining how energy consumption varies throughout the day and week to optimize battery storage and system design. In a SACCO office, peak activity hours might coincide with loan processing times, increasing energy use.
  • Future Load Growth: Accounting for expected increases in energy consumption due to expansion or new equipment installation, ensuring the system remains adequate over its lifespan.

Solar Resource Evaluation

The availability and intensity of solar radiation at the installation site significantly affect system sizing. Assessing solar resource ensures the PV array can generate sufficient power under local climatic conditions.

Key Factors in Solar Resource Evaluation
  • Solar Irradiance Levels: Measuring the average daily solar radiation expressed in kilowatt-hours per square meter (kWh/m²/day). A farm in Meru will experience different irradiance compared to a hotel in Mombasa due to geographical variation.
  • Sunlight Hours: Counting the effective peak sun hours, which influence how much energy the panels can produce daily. This varies with season and weather patterns.
  • Shading Analysis: Identifying potential shading from trees, buildings, or terrain that can reduce panel output. For instance, a county government office surrounded by tall structures needs careful shading assessment.
  • Temperature Effects: Considering how high temperatures reduce panel efficiency, common in Kenya’s arid and semi-arid regions.
  • Weather Patterns: Factoring in cloud cover frequency and dust accumulation that impact energy generation.

System Loss Factors

System losses reduce the actual energy output from the solar PV installation compared to theoretical calculations. Accounting for these losses ensures the system is sized to compensate for inefficiencies.

Common Sources of System Loss
  • Inverter Efficiency: Inverters convert DC to AC power with typical efficiencies between 90% and 98%, affecting usable energy.
  • Wiring and Connection Losses: Resistance in cables and connectors causes voltage drops and power loss.
  • Temperature Losses: Elevated temperatures degrade panel performance beyond standard test conditions.
  • Soiling and Dirt: Accumulation of dust, bird droppings, or leaves on panels reduces solar absorption.
  • Battery Charging and Discharging Losses: In off-grid or hybrid systems, energy is lost during storage and retrieval from batteries.

Economic and Regulatory Considerations

Sizing a solar PV system also involves financial planning and compliance with local regulations. These factors influence the feasibility and sustainability of the project.

Economic Factors
  • Budget Constraints: Determining the capital available for procurement and installation to balance system size and quality.
  • Cost-Benefit Analysis: Comparing upfront costs with long-term savings on energy bills. For example, a retail business in Eldoret may prioritize a system that pays back within five years.
  • Financing Options: Availability of loans, grants, or subsidies that affect project scope.
  • Operation and Maintenance Costs: Estimating ongoing expenses to maintain system performance and longevity.
  • Return on Investment (ROI): Calculating the expected financial gains over the system’s lifespan.
Regulatory Factors
  • Grid Connection Policies: Rules governing grid-tied systems, including net metering and feed-in tariffs.
  • Permitting Requirements: Obtaining necessary approvals from county governments or agencies like NEMA.
  • Safety Standards: Compliance with electrical and structural codes to ensure user safety.
  • Environmental Impact Assessments: Evaluating potential ecological effects and mitigation measures.
  • Incentives and Rebates: Leveraging government or donor incentives to reduce costs.

Practice Questions

  1. Explain why an accurate energy demand assessment is critical in sizing a solar PV system. (6 marks)
  2. Describe five factors that affect solar resource evaluation and how each influences system sizing. (10 marks)
  3. Identify and explain four common system loss factors that must be accounted for when sizing a solar PV system. (8 marks)
  4. Discuss the economic and regulatory considerations that can impact the sizing and installation of solar PV systems in Kenya. (10 marks)
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🔒2.2 Load Requirements

Load requirements form the foundation for correctly sizing a solar PV system. In Kenya, diverse professional environments such as county referral hospitals, universities, banks, and agricultural cooperatives rely on precise load assessment to ensure uninterrup…

🔒2.3 Size and rating of solar PV system

Sizing and rating a solar photovoltaic (PV) system is a critical process that determines the system’s capacity to meet the energy demands of a facility. In Kenya, where solar energy adoption is increasing across sectors such as county hospitals, universities,…

🔒2.4 Mechanical Structures

Mounting structures provide the physical support for solar PV panels, ensuring they are securely fixed and optimally oriented to capture sunlight. In Kenya’s varied environments, from urban county offices to rural farms, the choice of mounting structure affect…

🔒2.5 BOQ preparation

Bill of Quantities (BOQ) preparation is an essential step in solar PV system installation projects, providing a detailed list of materials, equipment, and labor required. Accurate BOQs enable precise budgeting, procurement, and project management, critical for…

🔒2.6 Verification of Solar PV Materials

Verification of solar photovoltaic (PV) materials is a critical step in ensuring the quality, safety, and efficiency of a solar PV system installation. In Kenya, where solar energy is increasingly adopted across hospitals, schools, farms, and various businesse…

🔒2.7 Sizing of the Solar PV system

…

🔒2.8 BOQ preparation

…

Chapter Summary

This chapter explored the key factors involved in sizing a solar PV system, emphasizing the importance of understanding the specific load requirements to ensure system efficiency and reliability. It detailed how to determine the size and rating of the solar PV components, including panel ratings, charge controllers, batteries, inverters, cables with consideration for voltage drop, as well as fuses and circuit breakers to protect the system. Various types of mounting structures such as metallic, wooden, and plastic were examined to highlight their suitability for different installation environments. The process of preparing a bill of quantities was covered to facilitate accurate material estimation and procurement. Finally, the chapter addressed the verification of solar PV materials to ensure compliance with quality and performance standards critical for long-term operation and safety.

Self-Assessment

🔒 PDFDownload this self-assessment, with answers

A. Written Assessment

  1. Define load requirements and explain why they are critical when sizing a solar PV system. (4 marks)
  2. Which factor is NOT typically considered when sizing a solar PV system?
    a) Daily energy consumption
    b) Local climate conditions
    c) Number of employees in the company
    d) Battery storage capacity (2 marks)
🔒20 more in this section.

Chapter Examination Questions

🔒 PDFDownload these examination questions, with worked answers

SECTION A (40 Marks) - Answer ALL Questions

  1. Explain five key factors to consider when sizing a solar PV system for a county referral hospital in Kenya. (4 marks)
  2. Describe the importance of accurately determining load requirements before installing a solar PV system in a public secondary school. (4 marks)
🔒18 more in this section.

Chapter Practical Activities

Practical 1: Calculate daily load requirements for a solar PV system

Electrical Engineering · Level 6
Solar PV Systems Installation
PRACTICAL ASSESSMENT
TIME: 4 HOURS
⬇ PDFCandidate Instructions (Candidate Tool)

Type: Individual

INSTRUCTIONS TO CANDIDATE:
1.  You are required to perform the following task:
i.  Calculate total daily energy consumption (Wh) and determine the solar PV system load requirements for a household with given appliance data.
2.  You have been provided with the following resources for the practical task:
Tools & EquipmentMaterials
CalculatorLoad survey form
PenSolar load schedule template
RulerReference tables for solar panel output and battery capacity
⬇ PDFResources Required (Cutting List)
S/NItemQuantity
1Calculator1 Pc per Candidate
2Load survey form1 Pc per Candidate
3Pen1 Pc per Candidate
4Ruler1 Pc per Candidate
5Solar load schedule template1 Pc per Candidate
6Reference tables for solar panel output and battery capacity1 Pc per Candidate
⬇ PDFAssessor Guide
Items to be EvaluatedMarks AvailableMarks ObtainedComments
TASK 1: Calculate total energy consumption
Candidate wears appropriate safety clothing including safety boots
(Award 1 if worn, 0 if not)
1
Candidate correctly records appliance power ratings and daily usage hours
(Award 1 for correct power rating, 1 for correct hours, 1 for correct energy calculation per appliance)
3
Candidate sums total daily energy consumption accurately
(Award 2 for correct total Wh/d calculation)
2
Candidate uses reference tables correctly to estimate solar array size
(Award 2 for correct array size estimation based on daily load)
2
Candidate calculates appropriate battery capacity for autonomy
(Award 2 for correct battery sizing)
2
Candidate determines correct charge controller rating based on load current
(Award 2 for correct charge controller current rating)
2
Candidate completes solar load schedule template neatly and accurately
(Award 2 for complete and neat schedule)
2
Candidate performs housekeeping by organizing materials and tools after task
(Award 1 for good housekeeping)
1
Sub-Total15
PRODUCT CHECKLIST
Total daily energy consumption calculated within ±5% accuracy of model solution (e.g. 2300 Wh/day)
(Award 3 for ±5%, 2 for ±10%, 0 otherwise)
3
Solar array size calculated correctly using given solar insolation data (e.g. 150 W array)
(Award 3 for correct sizing, 0 otherwise)
3
Battery capacity correctly sized with consideration for autonomy and depth of discharge (e.g. 100 Ah 12V battery)
(Award 3 for correct sizing, 0 otherwise)
3
Charge controller rating matches calculated load current (e.g. 10 A controller)
(Award 3 for correct rating, 0 otherwise)
3
Sub-Total12
GRAND TOTAL27
ASSESSMENT OUTCOME:   ☐ Competent    ☐ Not Yet Competent (competent if at least 50%)

Practical 2: Determine size and rating of a solar PV system for a rural household

Electrical Engineering · Level 6
Solar PV Systems Installation
PRACTICAL ASSESSMENT
TIME: 4 HOURS
⬇ PDFCandidate Instructions (Candidate Tool)

Type: Individual

INSTRUCTIONS TO CANDIDATE:
1.  You are required to perform the following task:
i.  Calculate the daily energy demand, array size, battery capacity, and charge controller rating for a solar PV system with 12V nominal voltage supplying a rural household load of 600Wh per day.
2.  You have been provided with the following resources for the practical task:
Tools & EquipmentMaterials
CalculatorSolar panel datasheet (40W)
Ruler (30 cm)Battery datasheet (12V 100Ah)
PenCharge controller datasheet (20A)
Solar PV sizing worksheet
⬇ PDFResources Required (Cutting List)
S/NItemQuantity
1Calculator1 Pc per Candidate
2Solar PV sizing worksheet1 Pc per Candidate
3Pen1 Pc per Candidate
4Ruler (30 cm)1 Pc per Candidate
5Solar panel datasheet (40W)1 Pc per Candidate
6Battery datasheet (12V 100Ah)1 Pc per Candidate
7Charge controller datasheet (20A)1 Pc per Candidate
⬇ PDFAssessor Guide
Items to be EvaluatedMarks AvailableMarks ObtainedComments
TASK 1: Calculate solar PV system size and rating
Wore appropriate safety clothing (safety boots and gloves)
(Award 1 mark if candidate wears required PPE; otherwise 0)
1
Demonstrated correct use of calculator and datasheets
(Award 1 mark for proper use; otherwise 0)
1
Accurately calculated daily energy demand (Wh/day)
(Award up to 3 marks for correct calculation of total daily load)
3
Correctly determined solar array size (Wp) considering 5 peak sun hours and system losses
(Award up to 3 marks for appropriate array sizing calculation)
3
Properly sized battery capacity (Ah) based on autonomy days and depth of discharge
(Award up to 3 marks for battery sizing)
3
Selected suitable charge controller rating (A) to handle total PV array current
(Award up to 2 marks for charge controller rating)
2
Completed all calculations neatly on the worksheet
(Award 2 marks for legible and complete worksheet)
2
Performed housekeeping by organizing datasheets and tools after task
(Award 2 marks for proper housekeeping)
2
Sub-Total17
PRODUCT CHECKLIST
Daily energy demand calculated within ±5% of correct value (600 Wh/day)
(Award 3 marks if within tolerance; else 0)
3
Array size calculated within ±10% of correct value (~150 Wp)
(Award 4 marks if within tolerance; else 0)
4
Battery capacity calculated within ±10% of correct value (~200 Ah at 12V)
(Award 4 marks if within tolerance; else 0)
4
Charge controller rating correctly sized (≥ array current), minimum 15 A
(Award 2 marks if correct; else 0)
2
Sub-Total13
GRAND TOTAL30
ASSESSMENT OUTCOME:   ☐ Competent    ☐ Not Yet Competent (competent if at least 50%)
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🔒Selection and Rating of Solar PV Panels for a 600W SystemPractical 3
🔒Select and size a solar charge controller for a 40W solar PV systemPractical 4
🔒Select and size batteries for a 12V solar PV system storagePractical 5
🔒Select and size inverter for 600W solar PV systemPractical 6
🔒Calculate and select cable sizes for a 600W solar PV system considering voltage dropPractical 7
🔒Select and install fuses and circuit breakers for a 600W solar PV systemPractical 8
🔒Assemble and install metallic and wooden mounting structures for a 1200mm x 800mm solar PV panelPractical 9
🔒Prepare Bill of Quantities for a 600W Solar PV System InstallationPractical 10
🔒Verification of Solar PV Materials Before InstallationPractical 11
🔒Design layout plan for solar PV system installation on a residential rooftopPractical 12
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Am I competent?

At the start of this chapter we promised you would be able to:

  • Identify electrical symbols correctly following IEC standards.
  • Map the wiring system accurately according to the design.
  • Interpret final circuit drawings clearly to meet design requirements.
  • Apply safety measures correctly while performing the work.
  • Select the appropriate electrical tools and equipment needed for the job.
  • Identify and mount solar PV system components accurately following the design.
  • Prepare electrical cable joints and terminations safely and according to the design.
  • Install cable management systems and electrical final circuits properly and accurately.
  • Correctly terminate solar PV system components following the design requirements.

Tick each one you can genuinely do.

So, are you there yet?

You're competent when you can confidently do 50% or more of what this chapter promised.

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