Type: Individual
| Tools & Equipment | Materials |
|---|---|
| Hammer | Wooden poles (treated) |
| Measuring tape 5 m | Wire mesh fencing |
| Saw | Nails 3 inch |
| Spirit level | Concrete mix (sand, cement, ballast) |
| Shovel | Water for mixing concrete |
| Wire cutters |
| S/N | Item | Quantity |
|---|---|---|
| 1 | Wooden poles (treated) | 10 pcs per Candidate |
| 2 | Wire mesh fencing | 4 m² per Candidate |
| 3 | Nails 3 inch | 1 kg per Candidate |
| 4 | Hammer | 1 pc per Candidate |
| 5 | Measuring tape 5 m | 1 pc per Candidate |
| 6 | Saw | 1 pc per Candidate |
| 7 | Spirit level | 1 pc per Candidate |
| 8 | Shovel | 1 pc per Candidate |
| 9 | Protective gloves | 1 pair per Candidate |
| 10 | Gumboots | 1 pair per Candidate |
| 11 | Dust coat | 1 pc per Candidate |
| 12 | Face mask | 1 pc per Candidate |
| 13 | Wire cutters | 1 pc per Candidate |
| 14 | Concrete mix (sand, cement, ballast) | 0.1 m³ per Candidate |
| 15 | Water for mixing concrete | 20 litres per Candidate |
| Items to be Evaluated | Marks Available | Marks Obtained | Comments |
|---|---|---|---|
| TASK 1: Preparation and PPE | |||
| Wore protective gloves, gumboots, dust coat and face mask (Award 1 mark for each item worn correctly) | 4 | ||
| Assembled all materials, tools and equipment at the worksite (Award 3 marks for complete and proper assembly) | 3 | ||
| Sub-Total | 7 | ||
| TASK 2: Site Setting Out and Foundation | |||
| Measured and marked the pen dimensions 3000mm x 2000mm accurately (Award 4 marks for correct measurement and marking) | 4 | ||
| Dug foundation trenches to a uniform depth of 300mm (Award 3 marks for uniform depth and clean trenches) | 3 | ||
| Mixed concrete to correct consistency and poured foundation (Award 4 marks for proper mixing and pouring) | 4 | ||
| Leveled and finished foundation surface evenly (Award 2 marks for smooth and level foundation) | 2 | ||
| Sub-Total | 13 | ||
| TASK 3: Erecting the Pen Structure | |||
| Fixed wooden poles vertically at corners and midpoints securely (Award 4 marks for correct placement and secure fixing) | 4 | ||
| Ensured poles are plumb using spirit level (Award 3 marks for accurate plumbness) | 3 | ||
| Fitted wire mesh fencing tightly and nailed properly (Award 4 marks for tight fitting and neat nailing) | 4 | ||
| Constructed a gate opening of 900mm wide with secure fixing (Award 4 marks for correct gate size and secure fixing) | 4 | ||
| Sub-Total | 15 | ||
| TASK 4: Finishing and Cleaning | |||
| Removed all debris and cleaned the work area (Award 2 marks for thorough cleaning) | 2 | ||
| Checked all nails are properly hammered and no sharp edges exposed (Award 2 marks for safety checks) | 2 | ||
| Ensured proper ventilation openings in the pen walls (Award 2 marks for adequate ventilation openings) | 2 | ||
| Sub-Total | 6 | ||
| PRODUCT CHECKLIST | |||
| Calf pen dimensions are 3000mm long, 2000mm wide, and 1500mm high within ±10mm tolerance (Award 5 marks for accurate dimensions) | 5 | ||
| Pen structure is plumb, square and stable (Award 5 marks for plumbness, squareness and stability) | 5 | ||
| Wire mesh is securely fixed with no loose sections (Award 4 marks for secure fencing) | 4 | ||
| Gate opening is 900mm wide and functions properly (Award 3 marks for correct gate size and operation) | 3 | ||
| Pen is clean, safe with no protruding nails or hazards (Award 3 marks for safety and cleanliness) | 3 | ||
| Sub-Total | 20 | ||
| GRAND TOTAL | 61 | ||
Type: Individual
| Tools & Equipment | Materials |
|---|---|
| Measuring tape | Mild steel angle bars 25mm x 25mm x 3mm |
| Angle grinder with cutting disc | Galvanized iron sheet 1.2mm thick |
| Electric welding machine | Welding rods E6013 |
| Clamps | Bolts and nuts M8 |
| Spirit level | Paint (anti-rust) |
| Steel ruler | Clean water |
| Drill machine with 8mm drill bit | |
| Metal file | |
| Paint brush |
| S/N | Item | Quantity |
|---|---|---|
| 1 | Mild steel angle bars 25mm x 25mm x 3mm | 4 meters per Candidate |
| 2 | Galvanized iron sheet 1.2mm thick | 1.5 square meters per Candidate |
| 3 | Welding rods E6013 | 10 rods per Candidate |
| 4 | Measuring tape | 1 piece per 5 Candidates |
| 5 | Angle grinder with cutting disc | 1 piece per 5 Candidates |
| 6 | Electric welding machine | 1 piece per 5 Candidates |
| 7 | Clamps | 2 pieces per Candidate |
| 8 | Hand gloves | 1 pair per Candidate |
| 9 | Welding helmet | 1 piece per Candidate |
| 10 | Steel brush | 1 piece per Candidate |
| 11 | Spirit level | 1 piece per 5 Candidates |
| 12 | Steel ruler | 1 piece per Candidate |
| 13 | Bolts and nuts M8 | 8 sets per Candidate |
| 14 | Drill machine with 8mm drill bit | 1 piece per 5 Candidates |
| 15 | Metal file | 1 piece per Candidate |
| 16 | Paint (anti-rust) | 0.5 litre per Candidate |
| 17 | Paint brush | 1 piece per Candidate |
| 18 | Clean water | 5 litres per Candidate |
| Items to be Evaluated | Marks Available | Marks Obtained | Comments |
|---|---|---|---|
| TASK 1: Preparation and Safety | |||
| Wore appropriate PPE (welding helmet, gloves, dust coat, gumboots) (Award 1 mark for each item worn correctly) | 3 | ||
| Assembled all required tools and materials at the workplace (Award 2 marks for complete and orderly assembly) | 2 | ||
| Measured and marked steel materials accurately as per dimensions (Award 1 mark each for length, width, height correctness) | 3 | ||
| Cut steel angle bars and GI sheet cleanly and accurately (Award 1 mark each for clean cuts on angle bars, GI sheet, and correct lengths) | 3 | ||
| Cleaned cut edges using metal file and steel brush (Award 1 mark each for filing and brushing) | 2 | ||
| Clamped components securely before welding (Award 2 marks for secure clamping) | 2 | ||
| Welded the frame and trough parts according to layout (Award marks for continuous, neat, and strong welds) | 5 | ||
| Drilled bolt holes at correct positions and sizes (Award 1 mark each for position, size, and clean drilling) | 3 | ||
| Assembled and fixed feeding trough securely using bolts and nuts (Award 3 marks for proper tight fixing and alignment) | 3 | ||
| Checked and adjusted feeding trough for level and plumb using spirit level (Award 3 marks for correct leveling and plumb) | 3 | ||
| Cleaned the fabricated trough before painting (Award 2 marks for thorough cleaning) | 2 | ||
| Applied anti-rust paint evenly on all metal surfaces (Award 3 marks for full coverage and neat application) | 3 | ||
| Sub-Total | 34 | ||
| PRODUCT CHECKLIST | |||
| Feeding trough dimensions match 1200mm length x 400mm width x 400mm height ±10mm tolerance (Award 4 marks for correct dimensions within tolerance) | 4 | ||
| Feeding trough is square, plumb and level (Award 4 marks for accurate squareness, plumb and level) | 4 | ||
| Welds are continuous, neat and strong without cracks or gaps (Award 4 marks for weld quality) | 4 | ||
| Bolt fixing is tight and secure with no loose parts (Award 2 marks for secure fixing) | 2 | ||
| Surface finish is smooth and paint coverage is even with no rust spots (Award 2 marks for surface finish and paint quality) | 2 | ||
| Sub-Total | 16 | ||
| GRAND TOTAL | 50 | ||