Animal Production Technology  ·  Level 4
Pig Production

Chapter 1: Construct pig structures

📚 6 Topics
⚑ What you will be able to do

By the end of this chapter, you will be able to:

  • correctly gather and prepare all the tools, equipment, and materials needed for building pig structures
  • choose the best site for pig structures by following the Livestock Production Manual (LPM) guidelines
  • design pig structures that meet the standards and needs outlined in the LPM
  • build pig structures safely and accurately according to LPM standards
  • install piggery equipment properly to ensure it works well and lasts long
  • maintain pig structures safely and effectively by following workplace procedures
  • keep clear and accurate records of all construction and maintenance activities
  • manage waste responsibly to protect the environment and follow regulations

Mastering these skills will help you create safe, efficient, and sustainable pig housing that supports healthy pig production and a successful farming career.

Compiled by: Wesley Kimutai

Constructing pig structures is a foundational skill for animal production professionals in Kenya, directly affecting pig welfare, productivity, and farm biosecurity. Properly built pig housing safeguards animals from harsh weather, predators, and disease, while facilitating efficient feeding, waste management, and breeding operations. This chapter focuses on the essential tools, equipment, and materials used in constructing durable and functional pig structures suited to diverse Kenyan farm settings.

1.1 Construction tools, equipment and materials

Construction of pig housing combines manual skills with the right choice of tools, equipment and materials. On Kenyan smallholder and commercial pig farms, a good choice lowers construction cost and later maintenance, and it gives the pigs a dry, safe and easy-to-clean house. A pig farm technician needs to know what each tool does, which machine suits the size of the job, and which material suits each part of the pen.

1.1.1 Tools

Hand and power tools let the builder measure, cut, fasten and finish the framework, roof and fittings of a pig house. The table lists the main tools a technician uses when building pig pens.

Name Specification Use
Hammer Claw hammer with a steel head and a hardwood or fibreglass handle Driving and pulling nails when fixing roof timbers and pen partitions
Screw drivers Flat-head and cross-head tips of several sizes Fixing and removing screws on hinges, latches and feeder fittings
Tape measures Steel pocket tape and a long tape for setting out Measuring pen sizes, timber lengths and the building layout
Level Spirit level with a bubble vial Checking that floors, walls and troughs are level and upright
Saw Hand saw, hacksaw and power saws Cutting timber, plywood, metal pipes and rods
Drill Corded or cordless drill with wood, metal and masonry bits Making holes and driving screws in wood, metal and masonry
Pliers Combination, long-nose and wire-cutting types Gripping, bending and cutting wire mesh and fencing wire
Chisel Wood chisel and cold chisel Cutting joints in timber and chipping masonry or metal

Hammer

A hammer drives nails and removes them. The claw hammer is widely used for pen construction, because its head drives the nail and its claw pulls out bent nails. A heavier sledgehammer drives fence posts, and a mallet taps a chisel without damaging it. A farm builder selects a hammer that is comfortable to swing and keeps the handle tight in the head.

Screw drivers

Screw drivers turn screws into timber and metal. A flat-head driver fits slotted screws and a cross-head driver fits cross-slot screws. The tip must fit the screw head exactly, otherwise the head is chewed and the screw cannot be removed later. Screws hold gates, hinges and feeder fittings better than nails where parts must be taken apart for repair.

Tape measures

A tape measure gives lengths of timber, pen sizes and distances between posts. A short steel tape is enough for timber work. A long tape is used to set out the building on the site, so that the corners are placed correctly before digging starts. Reading the tape twice before cutting avoids wasted timber.

Level

A level shows whether a surface is horizontal or a post is upright. The spirit level has a sealed vial with a bubble that rests between two lines when the surface is level. In a pig house the level checks the foundation, the wall courses and trough positions. The pen floor itself is built with a slight slope towards the drain, so the level is used to set that slope accurately and not to make the floor flat.

Saw

Saws vary by function and cutting mechanism, and the right saw improves speed and finish.

  • Hand saw: A serrated blade used mainly for cutting timber. It suits small jobs and farms without a power supply.

Hand saw with handle and serrated blade
Hand saw with handle and serrated blade (Source: Wikimedia Commons)

  • Circular saw: A power saw with a rotating blade that cuts timber and plywood quickly and accurately, useful for larger pig housing projects.
  • Jigsaw: Makes curved or intricate cuts in timber and plastic, for example ventilation openings or door frames.
  • Hacksaw: A fine-toothed blade that cuts metal pipes and rods used in the framework or fencing of pig pens.
  • Reciprocating saw: A versatile power saw for cutting through different materials, useful when repairing or dismantling old pig structures.

Proper use and care of saws extend their life and keep the user safe.

  • Blade selection: The correct blade type and size for the material prevents damage and improves accuracy.
  • Sharpening: A dull blade needs more effort and raises the risk of accidents.
  • Cleaning after use: Removing sawdust and debris prevents rust and blade wear.
  • Storage: Dry, secure storage protects saws from damage and unauthorised use.
  • Protective equipment: Gloves and eye protection reduce the risk of injury.

Drill

Drills make holes and drive screws in wood, metal and concrete, which is needed when assembling pig pens and fixing fittings.

  • Corded electric drill: Gives steady power for heavy drilling, suited to workshops or farms with reliable electricity.
  • Cordless drill: Portable and easy to use on sites without power.
  • Hammer drill: Combines turning and hammering action to drill into concrete or masonry when building foundations or walls.
  • Impact driver: Delivers high torque for driving long screws or bolts that secure heavy components.
  • Drill bits: Wood, metal and masonry bits must match the material being drilled, to avoid damage.

Effective drilling depends on correct use and upkeep.

  • Pilot holes: A small starter hole prevents timber splitting and keeps screws aligned.
  • Speed control: Slower speed for hard materials avoids overheating the bit and the motor.
  • Cleaning: Removing dust from the vents prevents the motor overheating.
  • Battery care: A cordless drill lasts longer when its battery is charged correctly.
  • Lubrication: A little oil on moving parts reduces wear.

Pliers

Pliers grip, bend and cut. Combination pliers handle general gripping and wire cutting. Long-nose pliers reach into narrow spaces. Fencing pliers are used with wire mesh and fencing wire to cut, pull and fasten strands around pen frames. Insulated handles are needed where pliers are used near electrical fittings.

Chisel

A chisel cuts away material to shape a joint or an opening. A wood chisel is struck with a mallet to cut joints in timber frames and door posts. A cold chisel, struck with a hammer, chips masonry and cuts metal. The cutting edge must be kept sharp, and the user should wear eye protection because chips fly off.

1.1.2 Equipment

Equipment is heavier plant and machinery that does work too large or too heavy for hand tools. On many smallholder farms a pig house is built by hand and with a few light machines. A large commercial unit with many pens may hire heavier machines for a short time, because buying them would cost more than the job saves.

Bulldozer

A bulldozer clears bush, levels uneven ground and shapes the site before building starts. Its front blade pushes soil to form a flat platform for the pig house, with a gentle fall that moves rain water away from the building. It may be hired by the day, because it is used only at the start of the project.

Cranes

A crane lifts and places heavy items that workers cannot raise safely by hand, such as steel roof trusses, prefabricated panels or large water tanks on a raised stand. A trained operator is needed, and the load must stay within the crane's rated capacity. Workers stand clear of the load while it is lifted.

Dump trucks

A dump truck carries bulk materials to the site and tips them where they are needed: sand, ballast, quarry dust, hardcore for the floor base and excavated soil. Tipping saves hours of loading and offloading by hand. The driver must tip on firm, level ground to avoid the truck overturning.

Mixer

A concrete mixer blends cement, sand, ballast and water into uniform concrete for foundations, floors and walls. A uniform mix gives a stronger and more durable pig pen than mixing on the ground by hand.

  • Types: Portable drum mixers suit small projects, and larger stationary mixers suit big sites.
  • Operation: The mixing time and the amount of water must be controlled to reach the right consistency.
  • Maintenance: Washing the drum after every batch prevents hardened concrete from building up, and moving parts are lubricated.
  • Safety: The operator wears a dust mask, gloves and eye protection to avoid contact with cement dust.

Forklifts

A forklift lifts and moves loads on pallets, such as stacked blocks, bags of cement and bundles of roofing sheets, from the delivery point to where they are used. It saves labour on large sites and reduces back injuries from manual lifting. Loads are carried low, and the machine is driven only by a trained operator on firm ground.

Wheelbarrows and trolleys

Wheelbarrows and trolleys move small loads of concrete, sand and blocks where machines cannot reach, such as inside a half-built pen.

  • Load capacity: A barrow with an adequate weight limit reduces the number of trips and worker fatigue.
  • Durability: Steel or reinforced plastic frames withstand rough farm ground.
  • Maintenance: Checking the tyres and handles prevents breakdowns during construction.
  • Handling: Correct lifting and pushing techniques reduce the risk of back injury.
  • Versatility: Multi-wheel trolleys give better balance when moving heavy loads.

Scaffolding and ladders

Working at height during roofing or wall building needs safe scaffolding and ladders.

  • Types: Mobile and fixed scaffolds are chosen to suit the job, and aluminium ladders are light to carry.
  • Safety features: Guardrails, non-slip surfaces and secure locking prevent falls.
  • Setting up: Scaffolds are assembled on stable, level ground.
  • Inspection: Regular checks for wear, rust or damage keep the structure safe.
  • Training: Workers must know how to climb safely and handle tools at height.

Power generators

Where mains electricity is unreliable, a generator powers electric tools and lighting during construction.

  • Capacity: The kilowatt output must match the combined power needs of the tools in use.
  • Fuel: Diesel generators are widely used on farms for their efficiency.
  • Operation: Proper earthing and sensible load management prevent electrical hazards.
  • Maintenance: Regular oil changes, filter cleaning and battery checks keep the generator ready to start.
  • Noise control: Placing the generator away from workers, and away from the pigs, reduces noise.

1.1.3 Materials

Materials influence the durability, cost and welfare of the pigs in a pig house. Kenyan farmers balance availability, price and performance, and choose surfaces that resist moisture, can be washed and do not injure the pigs.

Cement

Cement is the binder that holds sand and ballast together as concrete, mortar and plaster. Ordinary Portland cement is sold in 50 kg bags. Bags are stored on a raised wooden platform in a dry room and stacked a short height, so that moisture does not turn the cement hard in lumps. Old stock is used first, and any bag with hard lumps is not used for structural work.

Sand

Sand is the fine aggregate that fills the spaces between the larger stones in concrete and makes mortar workable. Clean, sharp sand free of clay, silt, salt and plant material gives strong concrete. Dirty sand weakens the mix and may cause cracks. The load is checked on delivery, and sand is stored on a clean, hard surface so it does not mix with soil.

Blocks

Blocks are the main walling material for permanent pig pens. They are laid in cement mortar, with joints staggered from course to course so that the load is shared. Walls of concrete or machine-cut stone blocks are strong, durable and easy to wash and disinfect. Wall thickness is chosen to suit the load and the height of the wall.

Quarry dust

Quarry dust is the fine crushed rock left from stone quarrying. On construction sites it is used as a cheaper partial substitute for river sand in block making, in screeds and as a compacted layer under floors. It must be clean and free of soil. Used under the concrete floor of a pig house, a compacted layer of quarry dust gives an even base that drains well and reduces settling.

Concrete

Concrete forms the foundations and floors of pig houses and sometimes the walls. It gives a sturdy surface that is easy to clean.

  • Components: Cement, sand, ballast and water. A mix for floors is 1 part cement, 2 parts sand and 4 parts ballast by volume.
  • Types: Ready-mixed concrete is convenient but costly. Mixing on site gives flexibility and suits small jobs.
  • Curing: Keeping the concrete damp for at least 7 days prevents cracking and improves strength.
  • Floor finish: A rough, non-slippery finish helps pigs to keep their footing, and a slight slope carries urine and wash water to the drain.
  • Maintenance: Regular cleaning and quick repair of cracks lengthen the life of the floor.

Timber

Timber is widely used for framing, roofing and pen partitions because it is available and easy to work.

  • Types: Hardwoods such as eucalyptus and softwoods such as pine are both used. Hardwoods generally resist termite attack well.
  • Treatment: Chemical or heat treatment protects against decay and insects.
  • Sizing: Standard sawn sizes simplify construction and material estimates.
  • Sourcing: Buying from licensed suppliers supports forest conservation.
  • Cost: Timber prices change with the season, which affects project budgets.

Roofing materials

The roof protects pigs from rain and heat and must allow good ventilation.

  • Corrugated iron sheets: Strong and easy to fix, and rust-resistant coatings extend life.
  • Polycarbonate sheets: Let natural light into the pig house, which reduces lighting costs.
  • Thatch: Used in traditional set-ups. It insulates well but needs frequent maintenance.
  • Insulation: Ceiling boards or reflective materials limit extreme temperatures.
  • Fixings: Galvanised nails or screws prevent corrosion and roof detachment.

Fencing and pen dividers

Fencing keeps pigs in and separates groups or age classes.

  • Wire mesh: Galvanised or PVC-coated mesh resists rust and keeps pigs from escaping.
  • Concrete blocks: Used for permanent pen walls that last and are easy to clean.
  • Metal pipes: Serve as the frame of fences and are strong and resistant to damage.

Rusty metal pipes on a beach construction site
Rusty metal pipes on a beach construction site (Source: Wikimedia Commons)

  • Wooden panels: Flexible to use but need regular treatment against rot.
  • Gates: Designed for easy access and secure locking so that pigs cannot escape.

Practice Questions

  1. Describe five types of saws used in pig structure construction and explain the suitability of each for different materials. (10 marks)
  2. Explain the importance of maintenance for drills used in pig housing construction and list five maintenance practices. (10 marks)
  3. Identify and describe four types of equipment essential for pig structure construction and their roles on a Kenyan farm. (12 marks)
  4. Discuss five properties of timber that make it a preferred material in pig housing construction in Kenya. (10 marks)
The rest of this chapter
🔒

Create a free account to open more of this chapter.

Free: practical guides, quick cards, workplace scenarios and more.

Create a free account
🔒1.2 Site Selection for Pig Structure

Selecting an appropriate site for constructing a pig structure is a critical decision for animal production professionals in Kenya. The location affects pig health, ease of management, environmental impact, and overall productivity. For example, a piggery loca…

🔒1.3 Construction of Pig Structure

Constructing a pig structure involves creating a safe, comfortable, and functional environment that enhances pig productivity while ensuring ease of management. In Kenya, pig producers must apply best practices in construction to address climate challenges, bi…

🔒1.4 Maintenance of pig structures

In Kenya’s pig production sector, maintaining pig structures is vital to ensure animal welfare, productivity, and farm biosecurity. Proper maintenance prevents deterioration caused by weather, pests, and daily use, thereby extending the lifespan of the structu…

🔒1.5 Construction and maintenance of pig structure records

Accurate record-keeping of pig structure construction and maintenance is essential for effective farm management and accountability. Kenyan pig producers, especially those operating commercial units such as large-scale farms or county government projects, bene…

🔒1.6 Waste Management

In pig production, effective waste management is critical to maintaining a healthy environment for the animals, protecting human health, and minimizing environmental pollution. In Kenya, where many pig farms operate near residential and agricultural areas, man…

Chapter Summary

This chapter explored the essential tools, equipment, and materials required for constructing pig structures, highlighting the roles of saws, drills, and other necessary implements. It emphasized the importance of careful site selection to ensure optimal conditions for pig housing, considering factors such as drainage and accessibility. The construction process was detailed, focusing on building durable and functional pig structures that meet animal welfare standards. Maintenance practices were discussed to prolong the lifespan of the facilities and preserve a healthy environment for the pigs. The chapter also covered the systematic recording of construction and maintenance activities to support effective management and accountability. Finally, it addressed waste management strategies crucial for maintaining hygiene and reducing environmental impact around pig farms. Together, these topics provide a comprehensive understanding of constructing and sustaining pig housing facilities.

Self-Assessment

🔒 PDFDownload this self-assessment, with answers

A. Written Assessment

  1. Identify four common hand tools used in pig structure construction and explain their specific uses. (8 marks)
  2. What are the key factors to consider when selecting a site for pig structure construction? Provide five points. (10 marks)
🔒20 more in this section.

Chapter Examination Questions

🔒 PDFDownload these examination questions, with worked answers

SECTION A (40 Marks) - Answer ALL Questions

  1. Identify four essential tools used in the construction of pig structures and explain their specific functions on a typical pig farm in Kiambu County. (4 marks)
  2. Describe the characteristics that make a site suitable for constructing a pig structure in a peri-urban area near Nairobi. (4 marks)
🔒18 more in this section.
Flashcards 20 cards Study deck ▾
Question
1

↻ Tap card to reveal answer
🔒

18 more in this section.

Create a free account
Test Yourself 20 questions Start quiz ▾
0%
0 / 2
🔒

18 more in this section.

Create a free account
Am I competent?

At the start of this chapter we promised you would be able to:

  • correctly gather and prepare all the tools, equipment, and materials needed for building pig structures
  • choose the best site for pig structures by following the Livestock Production Manual (LPM) guidelines
  • design pig structures that meet the standards and needs outlined in the LPM
  • build pig structures safely and accurately according to LPM standards
  • install piggery equipment properly to ensure it works well and lasts long
  • maintain pig structures safely and effectively by following workplace procedures
  • keep clear and accurate records of all construction and maintenance activities
  • manage waste responsibly to protect the environment and follow regulations

Tick each one you can genuinely do.

So, are you there yet?

You're competent when you can confidently do 50% or more of what this chapter promised.

Sign in to record how you're doing.