Type: Individual
| Tools & Equipment | Materials |
|---|---|
| Electric drill with metal drill bits (6mm, 8mm) | Base plate mild steel 600mm x 400mm x 6mm |
| Torque wrench 10-50 Nm | Mechanical components kit (bearing housing, motor mount bracket, coupling flange) |
| Measuring tape 1.5m | Hex head bolts M8 x 25mm |
| Spirit level 400mm | Washers and lock nuts M8 |
| Center punch and hammer | |
| Marker pen |
| S/N | Item | Quantity |
|---|---|---|
| 1 | Base plate mild steel 600mm x 400mm x 6mm | 1 Pc per Candidate |
| 2 | Mechanical components kit (bearing housing, motor mount bracket, coupling flange) | 1 set per Candidate |
| 3 | Set of hex head bolts M8 x 25mm | 10 Pcs per Candidate |
| 4 | Set of washers and lock nuts M8 | 10 Pcs per Candidate |
| 5 | Electric drill with metal drill bits (6mm, 8mm) | 1 Pc per 2 Candidates |
| 6 | Torque wrench 10-50 Nm | 1 Pc per 3 Candidates |
| 7 | Measuring tape 1.5m | 1 Pc per Candidate |
| 8 | Spirit level 400mm | 1 Pc per Candidate |
| 9 | Center punch and hammer | 1 set per Candidate |
| 10 | Marker pen | 1 Pc per Candidate |
| 11 | Safety boots | 1 Pair per Candidate |
| 12 | Dust coat/overall | 1 Pc per Candidate |
| Items to be Evaluated | Marks Available | Marks Obtained | Comments |
|---|---|---|---|
| TASK 1: Mount Mechanical Components | |||
| Wore PPE: safety boots and dust coat/overall (Award 1 mark each for safety boots and dust coat) | 2 | ||
| Identified all mechanical components and tools before starting (Award 1 mark each for components and tools identification) | 2 | ||
| Measured and marked base plate accurately according to drawing (Award 3 marks for accuracy and use of measuring tools) | 3 | ||
| Used center punch and hammer to mark drill points (Award 2 marks for correct marking technique) | 2 | ||
| Drilled holes at marked points with appropriate drill bits (Award 2 marks each for correct drill bit selection and hole quality) | 4 | ||
| Mounted components in correct positions and orientations (Award 4 marks for correct placement per drawing) | 4 | ||
| Fastened components using bolts, washers, and lock nuts (Award 3 marks for proper fastening technique) | 3 | ||
| Tightened bolts to correct torque using torque wrench (Award 4 marks for correct torque setting and application) | 4 | ||
| Checked alignment and level of mounted components with spirit level (Award 3 marks for correct leveling and alignment) | 3 | ||
| Maintained clean and safe working environment during installation (Award 3 marks for housekeeping and safety practices) | 3 | ||
| Sub-Total | 30 | ||
| PRODUCT CHECKLIST | |||
| Base plate dimension verified: 600mm length x 400mm width (Award 2 marks for correct dimensions within ±2mm) | 2 | ||
| Component mounting positions within ±3mm of specified locations (Award 4 marks for positional accuracy) | 4 | ||
| Components mounted securely with no movement or looseness (Award 3 marks for secure fastening) | 3 | ||
| Components aligned and leveled as per drawing specifications (Award 3 marks for correct alignment and level) | 3 | ||
| Bolt tightening torque matches recommended specification (25 Nm ±2 Nm) (Award 3 marks for correct torque applied) | 3 | ||
| No damage or deformation on base plate or components after installation (Award 2 marks for no visible damage) | 2 | ||
| Sub-Total | 17 | ||
| GRAND TOTAL | 47 | ||
Type: Individual
| Tools & Equipment | Materials |
|---|---|
| Dial gauge indicator | Coupled motor and pump assembly on base plate |
| Feeler gauge set | Personal Protective Equipment (PPE): Safety boots, overalls, gloves |
| Set of spanners (8mm to 19mm) | |
| Allen keys set | |
| Spirit level 250mm | |
| Straight edge 300mm | |
| Hammer (soft face) | |
| Marking scriber | |
| Cleaning cloth |
| S/N | Item | Quantity |
|---|---|---|
| 1 | Dial gauge indicator | 1 Pc per Candidate |
| 2 | Feeler gauge set | 1 Set per Candidate |
| 3 | Set of spanners (8mm to 19mm) | 1 Set per Candidate |
| 4 | Allen keys set | 1 Set per Candidate |
| 5 | Spirit level 250mm | 1 Pc per Candidate |
| 6 | Straight edge 300mm | 1 Pc per Candidate |
| 7 | Hammer (soft face) | 1 Pc per Candidate |
| 8 | Marking scriber | 1 Pc per Candidate |
| 9 | Cleaning cloth | 2 Pcs per Candidate |
| 10 | Personal Protective Equipment (PPE): Safety boots, overalls, gloves | 1 Set per Candidate |
| 11 | Coupled motor and pump assembly on base plate | 1 Set per Candidate |
| Items to be Evaluated | Marks Available | Marks Obtained | Comments |
|---|---|---|---|
| TASK 1: Shaft Alignment Procedure | |||
| Wore all required PPE including safety boots, overalls, and gloves (Award 2 marks for complete and correct PPE use) | 2 | ||
| Cleaned shaft and coupling surfaces properly before alignment (Award 2 marks for thorough cleaning) | 2 | ||
| Set up dial gauge indicator correctly on the shaft with secure mounting (Award 3 marks for correct setup and zeroing of dial gauge) | 3 | ||
| Measured and recorded angular and parallel misalignment using dial gauge and feeler gauges (Award 4 marks for accurate measurement and recording) | 4 | ||
| Loosened coupling bolts and adjusted motor position using suitable tools to correct alignment (Award 4 marks for proper adjustment techniques) | 4 | ||
| Rechecked alignment after adjustment ensuring within 0.05 mm tolerance (Award 3 marks for confirming alignment within tolerance) | 3 | ||
| Tightened coupling bolts securely after final alignment (Award 2 marks for proper tightening without disturbing alignment) | 2 | ||
| Ensured base plate is level using spirit level and adjusted if necessary (Award 2 marks for checking and correcting base plate leveling) | 2 | ||
| Maintained clean and safe working area throughout the task (Award 2 marks for good housekeeping and safety) | 2 | ||
| Documented alignment readings and final measurements accurately (Award 4 marks for clear and accurate documentation) | 4 | ||
| Sub-Total | 28 | ||
| PRODUCT CHECKLIST | |||
| Final shaft alignment within 0.05 mm parallel and angular tolerance as per working drawing (Award 10 marks for compliance with specified tolerance and alignment accuracy) | 10 | ||
| Sub-Total | 10 | ||
| GRAND TOTAL | 38 | ||