Type: Individual
| Tools & Equipment | Materials |
|---|---|
| Screwdriver set | Mounting panel |
| Drill machine with 6mm drill bit | Single pole switches |
| Measuring tape | Double socket outlet |
| Spirit level | Electric cable (1.5mm² PVC insulated) |
| Cable ties | |
| PPE: Safety boots, Overall |
| S/N | Item | Quantity |
|---|---|---|
| 1 | Mounting panel | 1 Pc per Candidate |
| 2 | Single pole switches | 3 Pcs per Candidate |
| 3 | Double socket outlet | 1 Pc per Candidate |
| 4 | Screwdriver set | 1 Set per Candidate |
| 5 | Drill machine with 6mm drill bit | 1 Pc per 2 Candidates |
| 6 | Measuring tape | 1 Pc per Candidate |
| 7 | Spirit level | 1 Pc per Candidate |
| 8 | Electric cable (1.5mm² PVC insulated) | 3 m per Candidate |
| 9 | Cable ties | 10 Pcs per Candidate |
| 10 | PPE: Safety boots, Overall | 1 Set per Candidate |
| Items to be Evaluated | Marks Available | Marks Obtained | Comments |
|---|---|---|---|
| TASK 1: Mounting Electrical Devices | |||
| Wore appropriate PPE: safety boots and overall (Award 1 mark each for safety boots and overall) | 2 | ||
| Identified tools and materials correctly before starting (Award 1 mark for correct identification) | 1 | ||
| Measured and marked positions for switches and socket accurately on the mounting panel (Award 1 mark each for measurement, marking, and layout accuracy) | 3 | ||
| Drilled correct sized holes at marked positions using the drill machine (Award 3 marks for correct hole size, position, and clean drilling) | 3 | ||
| Mounted and fixed the three single pole switches securely with screws (Award 1 mark for each switch mounted properly) | 4 | ||
| Mounted and fixed the double socket outlet securely with screws (Award 2 marks for proper mounting and firm fixing) | 2 | ||
| Connected electric cables neatly and terminated at device terminals as per standard (Award 1 mark for neat cabling, 1 mark for correct termination, 2 marks for proper cable routing and securing) | 4 | ||
| Used spirit level to ensure devices are horizontally aligned (Award 2 marks for correct use and alignment) | 2 | ||
| Ensured all screws and terminals are tight and secure (Award 2 marks for secure fixing and tight connections) | 2 | ||
| Cleaned the work area and removed debris, performed housekeeping (Award 2 marks for proper housekeeping) | 2 | ||
| Sub-Total | 25 | ||
| PRODUCT CHECKLIST | |||
| Mounting panel with three single pole switches and one double socket outlet fixed as per dimensions (600mm x 400mm panel) and layout (Award 5 marks for correct positioning and spacing, 3 marks for firm fixing, 2 marks for neat wiring and alignment) | 10 | ||
| Sub-Total | 10 | ||
| GRAND TOTAL | 35 | ||
Type: Individual
| Tools & Equipment | Materials |
|---|---|
| Computer with PLC programming software | PLC unit |
| Screwdrivers | Variable Frequency Drive |
| Digital Multimeter | VFD Operating Manual |
| Digital Tachometer | Double Pole MCB |
| Communication cable for PLC programming | Capacitive Sensor |
| 3-phase AC Motor | |
| Connecting wires | |
| Power Supply | |
| AC Power Source | |
| Holding switches |
| S/N | Item | Quantity |
|---|---|---|
| 1 | Computer with PLC programming software | 1 Pc Per Candidate |
| 2 | PLC unit (24 VDC inputs, contact type outputs) | 1 Pc Per Candidate |
| 3 | Variable Frequency Drive (single phase to 3-phase) | 1 Pc Per Candidate |
| 4 | VFD Operating Manual | 1 Pc Per Candidate |
| 5 | Digital Tachometer | 1 Pc Per Candidate |
| 6 | Double Pole Miniature Circuit Breaker (MCB) | 1 Pc Per Candidate |
| 7 | Capacitive Sensor (24 VDC) | 1 Pc Per Candidate |
| 8 | Set of Screwdrivers (assorted) | 1 Set Per Candidate |
| 9 | 3-phase AC Motor | 1 Pc Per Candidate |
| 10 | Connecting wires (single core flex 1.0 mm control cable) | 10 Meters Per Candidate |
| 11 | Power Supply (Input AC 240 V, Output DC 24 V) | 1 Pc Per Candidate |
| 12 | AC Power Source (240 V) | 1 Pc Per Candidate |
| 13 | Digital Multimeter with standard probes | 1 Pc Per Candidate |
| 14 | Holding switches (momentary pushbutton with NO & NC terminals) | 3 Pcs Per Candidate |
| 15 | Communication cable for PLC programming | 1 Pc Per Candidate |
| Items to be Evaluated | Marks Available | Marks Obtained | Comments |
|---|---|---|---|
| TASK 1: Wiring Electrical Devices | |||
| Wore PPE: overall and safety boots (Award 2 x 1 marks) | 2 | ||
| Identified tools and equipment correctly (Award 1 mark) | 1 | ||
| Identified electrical devices: switches, motor, capacitive sensor, VFD, MCB (Award 1 mark each for 5 components) | 5 | ||
| Wired motor, capacitive sensor, and three holding switches as per schematic (Award 1 mark each for correct wiring of devices) | 6 | ||
| Connected Variable Frequency Drive according to schematic and terminated all contacts (Award 1 mark each for correct VFD connections) | 5 | ||
| Set VFD parameters correctly using the VFD manual (Award 1 mark for manual use, 2 marks for correct parameter setting) | 3 | ||
| Measured capacitive sensor output voltage using multimeter correctly (Award 2 marks for correct measurement procedure) | 2 | ||
| Wired power circuit including double pole MCB and terminated motor power cables properly (Award 3 marks for correct power wiring and termination) | 3 | ||
| Tested and validated control system operation and performed tuning as per specifications (Award 3 marks for successful testing and tuning) | 3 | ||
| Measured motor rotation speeds (forward-start, low, medium, high) using tachometer (Award 1 mark each for four speed measurements) | 4 | ||
| Documented wiring process and test results accurately (Award 4 marks for complete documentation) | 4 | ||
| Observed proper housekeeping: cleaned workspace, organized tools and materials, disassembled tools correctly (Award 3 marks for full housekeeping compliance) | 3 | ||
| Sub-Total | 41 | ||
| PRODUCT CHECKLIST | |||
| Finished wiring checked for correct connections as per schematic, proper insulation, neat termination, and panel dimensions 400mm x 300mm (Award 11 marks for full compliance with wiring standards and dimensions) | 11 | ||
| Sub-Total | 11 | ||
| GRAND TOTAL | 52 | ||