Type: Individual
| Tools & Equipment | Materials |
|---|---|
| Multimeter | Programmable Logic Controller (PLC) unit |
| Screwdriver set (flat and Phillips head) | PLC I/O modules |
| Insulation resistance tester (megger) | Control panel enclosure with wiring |
| Lockout Tagout (LOTO) kit | Personal Protective Equipment (PPE): safety boots, overall/dust coat, electrical gloves |
| Labeling stickers and marker pen |
| S/N | Item | Quantity |
|---|---|---|
| 1 | Programmable Logic Controller (PLC) unit | 1 Pc per Candidate |
| 2 | PLC I/O modules | 3 Pcs per Candidate |
| 3 | Control panel enclosure with wiring | 1 Pc per Candidate |
| 4 | Multimeter | 1 Pc per Candidate |
| 5 | Screwdriver set (flat and Phillips head) | 1 Set per Candidate |
| 6 | Insulation resistance tester (megger) | 1 Pc per 5 Candidates |
| 7 | Personal Protective Equipment (PPE): safety boots, overall/dust coat, electrical gloves | 1 Set per Candidate |
| 8 | Lockout Tagout (LOTO) kit | 1 Set per Candidate |
| 9 | Labeling stickers and marker pen | 1 Set per Candidate |
| Items to be Evaluated | Marks Available | Marks Obtained | Comments |
|---|---|---|---|
| TASK 1: Safety and Preparation | |||
| Wore personal safety gear: overall/dust coat, safety boots, electrical gloves (Award 1 mark each) | 3 | ||
| Followed Lockout Tagout (LOTO) procedure: placed LOTO tag correctly on power source (Award 1 mark) | 1 | ||
| LOTO tag had name and date clearly indicated (Award 1 mark each) | 2 | ||
| Power supply was safely isolated before inspection (Award 2 marks) | 2 | ||
| Sub-Total | 8 | ||
| TASK 2: Tool Selection and Setup | |||
| Selected correct tools: multimeter (Award 1 mark) | 1 | ||
| Selected correct tools: screwdriver set (flat and Phillips) (Award 1 mark) | 1 | ||
| Selected insulation resistance tester (megger) (Award 1 mark) | 1 | ||
| Prepared labeling stickers and marker pen (Award 1 mark) | 1 | ||
| Sub-Total | 4 | ||
| TASK 3: Physical Inspection of PLC Hardware | |||
| Inspected PLC unit for physical damage (cracks, burn marks) (Award 2 marks) | 2 | ||
| Checked I/O modules for damage or loose connections (Award 2 marks) | 2 | ||
| Examined wiring for loose terminals or broken insulation (Award 1 mark each for loose terminals, broken insulation, and correct labeling) | 3 | ||
| Used multimeter to verify continuity of selected wiring (Award 2 marks) | 2 | ||
| Used insulation resistance tester to check insulation integrity (Award 3 marks) | 3 | ||
| Noted and listed all identified faults accurately (Award 3 marks) | 3 | ||
| Sub-Total | 15 | ||
| TASK 4: Reporting and Completion | |||
| Properly documented faults with clear descriptions (Award 3 marks) | 3 | ||
| Removed LOTO tag and restored power safely (Award 2 marks) | 2 | ||
| Cleaned work area and stored tools properly (Award 2 marks) | 2 | ||
| Sub-Total | 7 | ||
| PRODUCT CHECKLIST | |||
| Fault list includes all common hardware issues: damaged modules, loose wiring, broken insulation, incorrect labeling (Award up to 10 marks depending on completeness and accuracy) | 10 | ||
| Sub-Total | 10 | ||
| GRAND TOTAL | 44 | ||
Type: Individual
| Tools & Equipment | Materials |
|---|---|
| Computer with PLC diagnostic software | PLC controller unit |
| PLC communication cable | 24V DC power supply |
| Multimeter | |
| Electrical gloves | |
| Safety boots | |
| Overall/Dust coat | |
| LOTO tag |
| S/N | Item | Quantity |
|---|---|---|
| 1 | Computer with PLC diagnostic software | 1 Pc per Candidate |
| 2 | PLC communication cable | 1 Pc per Candidate |
| 3 | PLC controller unit | 1 Pc per Candidate |
| 4 | 24V DC power supply | 1 Pc per Candidate |
| 5 | Multimeter | 1 Pc per Candidate |
| 6 | Electrical gloves | 1 Pair per Candidate |
| 7 | Safety boots | 1 Pair per Candidate |
| 8 | Overall/Dust coat | 1 Pc per Candidate |
| 9 | LOTO tag | 1 Pc per Candidate |
| Items to be Evaluated | Marks Available | Marks Obtained | Comments |
|---|---|---|---|
| TASK 1: Preparation and Safety | |||
| Candidate wore all required PPE: safety boots, overall/dust coat, electrical gloves (Award 1 mark each) | 3 | ||
| Candidate followed LOTO procedure: placed LOTO tag correctly on power source (Award 1 mark) | 1 | ||
| Candidate wrote name clearly on LOTO tag (Award 1 mark) | 1 | ||
| Candidate wrote accurate date on LOTO tag (Award 1 mark) | 1 | ||
| Candidate safely isolated power supply before starting work (Award 1 mark) | 1 | ||
| Sub-Total | 7 | ||
| TASK 2: Setup and Connection | |||
| Candidate connected PLC communication cable to correct PLC port (Award 1 mark) | 1 | ||
| Candidate powered PLC controller unit correctly using 24V DC power supply (Award 2 marks) | 2 | ||
| Candidate confirmed PC detected PLC successfully (Award 1 mark) | 1 | ||
| Candidate opened PLC diagnostic software without errors (Award 1 mark) | 1 | ||
| Sub-Total | 5 | ||
| TASK 3: Diagnostic Software Operation | |||
| Candidate performed system scan using diagnostic software (Award 2 marks) | 2 | ||
| Candidate correctly identified faults in PLC program or hardware (Award 3 marks) | 3 | ||
| Candidate documented fault locations and descriptions clearly (Award 2 marks) | 2 | ||
| Candidate suggested appropriate corrective actions for identified faults (Award 3 marks) | 3 | ||
| Sub-Total | 10 | ||
| TASK 4: Verification and Power Down | |||
| Candidate verified fault corrections using diagnostic software (Award 2 marks) | 2 | ||
| Candidate powered down PLC system safely (Award 1 mark) | 1 | ||
| Candidate removed LOTO tag and restored power correctly (Award 1 mark) | 1 | ||
| Sub-Total | 4 | ||
| PRODUCT CHECKLIST | |||
| Accurate identification and documentation of PLC faults with correct fault locations (Award up to 6 marks for completeness and accuracy) | 6 | ||
| Sub-Total | 6 | ||
| GRAND TOTAL | 32 | ||