Type: Individual
| Tools & Equipment | Materials |
|---|---|
| Flat Screwdriver | PLC Digital Input Module |
| Phillips Screwdriver | PLC Digital Output Module |
| Multimeter | PLC Analog Input Module |
| Electrical Gloves | PLC Analog Output Module |
| Overall/Dust Coat | Labeling Stickers |
| Safety Boots |
| S/N | Item | Quantity |
|---|---|---|
| 1 | PLC Digital Input Module | 1 Pc per Candidate |
| 2 | PLC Digital Output Module | 1 Pc per Candidate |
| 3 | PLC Analog Input Module | 1 Pc per Candidate |
| 4 | PLC Analog Output Module | 1 Pc per Candidate |
| 5 | Labeling Stickers | 5 Pcs per Candidate |
| 6 | Multimeter | 1 Pc per Candidate |
| 7 | Flat Screwdriver | 1 Pc per Candidate |
| 8 | Phillips Screwdriver | 1 Pc per Candidate |
| 9 | Electrical Gloves | 1 Pair per Candidate |
| 10 | Overall/Dust Coat | 1 Pc per Candidate |
| 11 | Safety Boots | 1 Pair per Candidate |
| Items to be Evaluated | Marks Available | Marks Obtained | Comments |
|---|---|---|---|
| TASK 1: Identification and Inspection of I/O Modules | |||
| Wore personal protective equipment: overall/dust coat, safety boots, electrical gloves (Award 1 mark each) | 3 | ||
| Handled modules carefully to avoid damage (Award 2 marks for careful handling) | 2 | ||
| Identified each module by its type: digital input, digital output, analog input, analog output (Award 1 mark each) | 4 | ||
| Inspected modules physically for damage: cracks, burns, broken pins, corrosion (Award 1 mark each module inspection) | 4 | ||
| Checked module labeling for correct model number and voltage ratings (Award 1 mark each module labeling check) | 4 | ||
| Used multimeter to verify module terminal continuity where applicable (Award 3 marks for correct use and reading) | 3 | ||
| Applied labeling stickers correctly and legibly on each module (Award 1 mark each for four modules, max 3 marks) | 3 | ||
| Reported any defective modules found during inspection (Award 2 marks for accurate reporting) | 2 | ||
| Followed safety procedures throughout the task (Award 3 marks for compliance) | 3 | ||
| Sub-Total | 28 | ||
| PRODUCT CHECKLIST | |||
| All four I/O modules correctly identified and matched to specifications (Award 1 mark each) | 4 | ||
| Modules physically free from damage or defects (Award 1 mark each) | 4 | ||
| Labeling stickers correctly placed and legible (Award 3 marks total) | 3 | ||
| Inspection report accurately reflects module conditions (Award 3 marks) | 3 | ||
| Sub-Total | 14 | ||
| GRAND TOTAL | 42 | ||
Type: Individual
| Tools & Equipment | Materials |
|---|---|
| Computer with PLC programming software | Push button switch, NO (Green) |
| Wire cutter | Push button switch, NO (Red) |
| Wire stripper | Capacitive proximity sensor (24V DC) |
| Crimping tool | Inductive proximity sensor (24V DC) |
| Screwdrivers (flat and Phillips head) | Single-strand control wires (1.5mm2, PVC insulated) |
| Cable lugs, 1.5mm2 (fork and pin type) | |
| Connectors and terminals | |
| PLC I/O module on installation board | |
| 24V DC power supply | |
| PLC communication cable | |
| LOTO tag | |
| Labeling stickers |
| S/N | Item | Quantity |
|---|---|---|
| 1 | Computer with PLC programming software | 1 Pc per Candidate |
| 2 | Push button switch, NO (Green) | 1 Pc per Candidate |
| 3 | Push button switch, NO (Red) | 1 Pc per Candidate |
| 4 | Capacitive proximity sensor (24V DC) | 1 Pc per Candidate |
| 5 | Inductive proximity sensor (24V DC) | 1 Pc per Candidate |
| 6 | Single-strand control wires (1.5mm2, PVC insulated) | 5 Metres per Candidate |
| 7 | Cable lugs, 1.5mm2 (fork and pin type) | 30 Pcs per Candidate |
| 8 | Connectors and terminals | 5 Pcs per Candidate |
| 9 | Wire cutter | 1 Pc per Candidate |
| 10 | Wire stripper | 1 Pc per Candidate |
| 11 | Crimping tool | 1 Pc per Candidate |
| 12 | Screwdrivers (flat and Phillips head) | 1 Set per Candidate |
| 13 | PLC I/O module on installation board | 1 Pc per Candidate |
| 14 | 24V DC power supply | 1 Pc per Candidate |
| 15 | PLC communication cable | 1 Pc per Candidate |
| 16 | LOTO tag | 1 Pc per Candidate |
| 17 | Labeling stickers | 1 Set per Candidate |
| Items to be Evaluated | Marks Available | Marks Obtained | Comments |
|---|---|---|---|
| TASK 1: Preparation and Safety | |||
| Wore personal protective equipment (overall/dust coat, safety boots) (Award 2 marks for correct PPE use, 0 if not) | 2 | ||
| Observed electrical safety rules; disconnected power and applied LOTO tag correctly (Award 2 marks for full compliance, 0 if failed) | 2 | ||
| Selected and used correct tools for wiring (wire cutter, stripper, crimping tool, screwdrivers) (Award 1 mark for each correct tool use) | 3 | ||
| Sub-Total | 7 | ||
| TASK 2: Wiring and Connections | |||
| Connected power supply correctly to PLC (live, neutral, ground) (Award 1 mark each for correct connections) | 3 | ||
| Connected input devices to PLC I/O terminals correctly: start button, stop button, capacitive sensor, inductive sensor, green and red LEDs (Award 1 mark each for correct wiring) | 7 | ||
| Connected power correctly to PLC input and output interfaces (Award 1 mark each for correct connections) | 2 | ||
| Sub-Total | 12 | ||
| TASK 3: Programming and Testing | |||
| Powered ON the PLC (Award 1 mark for powering ON) | 1 | ||
| Opened correct PLC programming software and set parameters (Award 3 marks for correct software setup) | 3 | ||
| Entered correct ladder logic program for input device operation (Award 2 marks each for correct syntax, logic, and addressing) | 6 | ||
| Simulated or ran program in monitor mode without errors (Award 3 marks for successful simulation/run) | 3 | ||
| Downloaded program to PLC and set PLC to running mode (Award 2 marks for download, 2 marks for run mode) | 4 | ||
| Tested system operation: green LED ON when start button pressed, red LED ON when stop pressed, capacitive sensor counts correctly, inductive sensor counts correctly (Award 2 marks for each correct operation) | 8 | ||
| Sub-Total | 25 | ||
| TASK 4: Shutdown and Clean-up | |||
| Powered OFF system and disassembled wiring setup neatly (Award 2 marks for proper shutdown and clean-up) | 2 | ||
| Sub-Total | 2 | ||
| PRODUCT CHECKLIST | |||
| Wiring and connections match schematic; terminals correctly labeled; wires neatly routed; no loose connections (Award up to 5 marks for workmanship and accuracy) | 5 | ||
| Sub-Total | 5 | ||
| GRAND TOTAL | 51 | ||