Hybrid And Electric Vehicle Maintenance

Automotive Engineering Technology · Level 6  ·  4 Chapters

Compiled by: Martin Karanja

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What Hybrid And Electric Vehicle Maintenance covers

In this unit, you will be able to confidently maintain and service hybrid and electric vehicles by expertly organizing your workspace, following strict safety procedures, and using the right tools and equipment. You will gain the skills to carefully inspect, test, diagnose, and service high-voltage battery systems and components according to manufacturer specifications, ensuring top-quality performance and safety. By the end, you’ll be prepared to handle these advanced systems responsibly, including proper disposal and recycling, making you a valuable technician in the growing field of electric vehicle maintenance.

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Careers after Hybrid And Electric Vehicle Maintenance

Working with hybrid and electric vehicles opens doors to a fast-growing segment of Kenya’s transport and tourism sectors. The safety-focused, hands-on skills you master in this unit are in demand wherever high-voltage systems are installed, maintained, or recycled. Below are some of the real-world places you could apply what you’ve learned and turn your expertise into a rewarding career or business.

  • Automotive service centres in Nairobi’s industrial estates - you organise the workshop, gather specialised high-voltage tools, inspect and service EV batteries and power-train components, and earn a steady wage as a certified EV technician.
  • Electric taxi (e-taxi) depots in Mombasa and Kisumu - you perform routine battery diagnostics, test high-voltage systems, and carry out quality-control checks to keep the fleet on the road, receiving hourly pay or a performance-based salary.
  • Tourism operators with electric shuttles on the Kenyan coast - you service and replace high-voltage and electronic systems on beach-side transport vehicles, earning commissions for each serviced shuttle and building a reputation for reliable maintenance.
  • County vehicle inspection stations in towns such as Eldoret and Nakuru - you conduct mandatory EV safety and performance tests, issue compliance certificates, and receive fee-based remuneration for each inspection you complete.
  • Battery-recycling hubs in the Rift Valley - you safely dismantle, dispose of, or recycle high-voltage components following EMCA regulations, earning income from material recovery fees and recycling contracts.
  • Mobile EV service vans serving peri-urban and rural markets - you set up a freelance business that travels to farms, schools, and community transport cooperatives, diagnosing battery issues on-site and charging clients for each diagnostic or repair visit.
  • Corporate fleet management offices in Nairobi’s central business district - you oversee quality-control audits of the company’s electric car fleet, ensuring compliance with manufacturer specifications and receiving a salaried position with benefits.
  • Auto-parts and tool suppliers in Kiambu - you advise on the correct selection and assembly of EV-specific tools and safety equipment, earning a specialist consultant fee or a commission on sales.
  • Training workshops for new EV mechanics in county vocational colleges - you lead practical sessions on organising safe work areas and performing high-voltage system tests, receiving stipends or contractual teaching pay.
  • Renewable-energy micro-grid projects in remote areas - you integrate electric vehicle battery storage with solar installations, testing system performance and earning project-based contracts for system commissioning.

Your ability to keep workspaces safe, handle high-voltage components correctly, and ensure every test meets manufacturer standards will make you a valued professional in Kenya’s evolving electric mobility landscape. Keep honing these skills - you’re already on the road to a future where you drive the country’s green transport revolution.

Chapters

What Hybrid And Electric Vehicle Maintenance covers: 33 main topics in 4 chapters

1. Service Electric Vehicle Batteries

  1. 1.1 Introduction to Electric Vehicle (EV)
  2. 1.2 Types of EVs
  3. 1.3 Types of Charging Systems
  4. 1.4 Work Area Organization and Maintenance
  5. 1.5 Safety Measures
  6. 1.6 Tools and Equipment
  7. 1.7 Components of an EV Battery
  8. 1.8 Types of EV Batteries and Chemistry Basics
  9. 1.9 Safe Handling of an EV Battery
  10. 1.10 Methods of Maintaining an EV Battery
  11. 1.11 Management of Battery Performance and Lifecycle
  12. 1.12 State of Charge Battery Calibration
  13. 1.13 Quality Control Checks on the Battery

2. Service Electric Vehicle Low Voltage Systems

  1. 2.1 Work Area Organization and Maintenance
  2. 2.2 Tools and Equipment
  3. 2.3 Components, Functions and Operation of Low Voltage EV Systems
  4. 2.4 Troubleshooting Low Voltage System
  5. 2.5 Quality Control on Low Voltage EVs

3. Service Electric Vehicle High Voltage Systems

  1. 3.1 Work Area Organization and Maintenance
  2. 3.2 Types and Uses of PPEs
  3. 3.3 Proper House Keeping
  4. 3.4 Tools and Equipment
  5. 3.5 Components, Functions and Operation of High Voltage EV Systems
  6. 3.6 Safety Measures When Handling High Voltage EV Systems
  7. 3.7 Troubleshooting High Voltage System
  8. 3.8 Repairing High Voltage System on Electric Vehicle
  9. 3.9 Performing Quality Control

4. Service Electric Vehicle Electronic Systems

  1. 4.1 Work Area Organization and Maintenance
  2. 4.2 Proper House Keeping
  3. 4.3 Components, Functions and Operations of EV Electronic Systems
  4. 4.4 Troubleshooting Electronic Systems
  5. 4.5 Repairing Electronic Systems
  6. 4.6 Quality Control Checks on the EV Electronic Systems

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Beyond the syllabus

Other units in Module V