Food Technology  ·  Level 6
Food Processing And Preservation Principles I
Chapter 3: Perform chemical preservations
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⚑ What you will be able to do

By the end of this chapter, you will be able to:

  • Correctly assemble dehydration equipment by following workplace procedures.
  • Gather and prepare food materials according to workplace standards.
  • Accurately perform dehydration in line with product specifications.

Mastering these skills will help you ensure food products are preserved safely and effectively, a key part of working in the food processing industry.

Compiled by: Samuel Maina

Chemical preservation is a vital aspect of food processing that enhances shelf life and safety by inhibiting microbial growth and enzymatic reactions. In Kenya, where fresh food distribution networks can be challenged by infrastructure and climatic conditions, chemical preservation methods such as curing and smoking are widely applied across sectors including agriculture, hospitality, and retail. These methods not only improve food durability but also contribute to flavor development and marketability. Understanding the principles and practical applications of these techniques is essential for professionals engaged in food handling and processing in diverse Kenyan industries.

3.1 Chemical preservation methods

Chemical preservation involves applying substances that inhibit spoilage-causing microorganisms or slow down enzymatic processes that degrade food. Such methods are indispensable in Kenyan contexts where refrigeration may not always be accessible, especially in rural farms and small-scale retail outlets. The two principal chemical preservation methods covered here are curing and smoking, both of which have historical roots but remain relevant in modern food processing.

3.1.1 Curing

Curing is a preservation technique that uses chemical agents, primarily salt and other additives, to extend the shelf life of food products, mainly meats and fish. This method is widely employed in Kenyan fish processing cooperatives along Lake Victoria and meat processing at county abattoirs.

Meaning of Curing

Curing refers to the treatment of food with chemical substances, mainly salt, nitrates, nitrites, and sometimes sugar, to inhibit microbial growth and enzymatic spoilage. The process reduces water activity in the food and creates an environment unsuitable for spoilage organisms, thereby preserving the product. In Kenyan meat processing plants, curing is a critical step before drying or smoking to ensure safety and quality.

Chemical Agents Used in Curing

Several chemical agents are used in curing, each with a specific role:

  • Salt (Sodium Chloride): Reduces water activity by drawing out moisture through osmosis, inhibiting microbial growth.
  • Sodium Nitrite: Prevents growth of Clostridium botulinum, responsible for botulism, and contributes to the characteristic pink color in cured meats.
  • Sodium Nitrate: Acts as a reservoir for nitrites, releasing them slowly during curing, extending preservation.
  • Sugar: Balances saltiness and provides a substrate for beneficial bacteria in fermentation-type curing.
  • Phosphates: Improve water retention and texture in the cured product.

These agents are carefully measured and combined to achieve effective preservation without compromising food safety or palatability.

Types of Curing Methods

Curing can be applied using different techniques depending on the food product and scale of operation:

  • Dry Curing: Food is rubbed or packed with dry curing salts; common in rural Kenyan farms for preserving beef or goat meat.
  • Wet Curing (Brining): Food is soaked in a solution of curing salts and water; often used in commercial meat processing facilities in Nairobi.
  • Injection Curing: Brine solution is injected into the meat for uniform distribution; practiced in large-scale processors supplying hotels in Mombasa.
  • Combination Curing: Uses both dry and wet methods to enhance curing efficiency.
  • Vacuum Curing: Food is cured under vacuum to improve penetration and reduce oxidation; applied in upscale meat processing plants.

Each method offers advantages in terms of speed, uniformity, and product quality.

Effects of Curing on Food Quality

Curing affects multiple quality attributes of food:

  • Microbial Safety: Significant reduction in spoilage and pathogenic microbes.
  • Flavor Development: Salt and nitrites contribute to distinctive cured flavors appreciated in Kenyan sausages and dried fish.
  • Color Stabilization: Nitrites fix the pinkish-red color in meats.
  • Texture Modification: Salt firms the meat by protein denaturation, improving sliceability.
  • Shelf Life Extension: Proper curing can extend shelf life from days to several weeks without refrigeration.

These effects are critical for producers in counties like Kisumu and Nakuru where cold storage is limited.

3.1.2 Smoking

Smoking is a chemical preservation process that exposes food to smoke generated by burning wood or other plant materials. This method is popular in Kenyan fishing villages and rural hotels, adding flavor while preserving fish, meat, and some vegetables.

Meaning of Smoking

Smoking involves the exposure of food to smoke that contains chemical compounds such as phenols, formaldehyde, and organic acids. These compounds act as antimicrobial and antioxidant agents, protecting food from spoilage and rancidity. In Kenyan coastal communities, smoking fish is a traditional practice that also imparts a unique taste valued by consumers.

Types of Smoking Techniques

Different smoking methods affect the preservation and flavor intensity:

  • Cold Smoking: Food is smoked at temperatures below 30°C, mainly for flavor without cooking; used in artisanal fish processors in Lamu.
  • Hot Smoking: Food is exposed to smoke and heat (usually 52-80°C), simultaneously cooking and preserving it; applied in hotel kitchens in Nairobi.
  • Warm Smoking: Intermediate temperature (30-52°C), partially cooking the product while imparting smoke flavor; practiced in some county government food processing units.
  • Liquid Smoke Application: Concentrated smoke flavor is applied as a liquid, used in modern food processing facilities to reduce smoking time.
  • Smoke Roasting: Combines roasting and smoking, mostly for meats in rural homesteads.

Each technique varies in preservation efficacy and product characteristics.

Chemical Components in Smoke Relevant to Preservation

Smoke contains several compounds responsible for preservation and flavor:

  • Phenols: Act as antioxidants and antimicrobial agents, inhibiting bacterial growth.
  • Formaldehyde: A potent antimicrobial, though its concentration is controlled due to toxicity concerns.
  • Organic Acids: Lower pH on the food surface, discouraging microbial proliferation.
  • Carbonyls: Contribute to flavor and aroma development.
  • Resins and Tars: Provide a protective coating that reduces moisture loss and contamination.

These chemicals interact synergistically to preserve the smoked product.

Factors Affecting Effectiveness of Smoking

Several factors influence how well smoking preserves food:

  • Type of Wood: Hardwoods like mango or acacia produce desirable smoke compounds; softwoods can produce harmful resins.
  • Smoke Density: Too dense smoke can cause excessive deposition of tars, leading to bitter flavors.
  • Duration of Smoking: Longer smoking increases preservation but may dry the product excessively.
  • Temperature Control: Crucial to prevent overcooking or inadequate preservation.
  • Humidity Levels: Affects smoke penetration and drying rate.

Food processors in Kenyan cooperatives must carefully manage these factors to optimize product quality.

Practice Questions

  1. Explain the role of sodium nitrite in the curing process and its importance in food safety. (6 marks)
  2. Compare and contrast dry curing and wet curing methods, highlighting their suitability in different Kenyan food processing scenarios. (8 marks)
  3. Describe the chemical compounds in smoke that contribute to the preservation of smoked foods and explain their individual functions. (10 marks)
  4. Outline six factors that affect the effectiveness of smoking as a preservation method. (6 marks)
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🔒3.2 Chemical additives

Chemical additives play a crucial role in food processing by enhancing preservation, improving sensory qualities, and maintaining product safety. In Kenya, food processors across sectors such as retail businesses, hotels, and agricultural cooperatives rely on…

Chapter Summary

This chapter explored various chemical preservation methods essential in extending the shelf life of food products. It began with curing, a technique that uses salt and other chemicals to inhibit microbial growth, followed by smoking, which imparts flavor while also preserving food through chemical compounds in smoke. The discussion then shifted to chemical additives, starting with preservative agents that prevent spoilage by controlling microbial activity. The role of solid food constituents like sugar was examined, highlighting their ability to reduce water activity and thus limit microbial growth. Chemical additives with functional properties were considered next, focusing on their contributions beyond preservation, such as improving texture and stability. The chapter also covered food colours that enhance visual appeal, anticaking agents that maintain product flow and quality, emulsifiers that stabilize mixtures of immiscible substances, and humectants that help retain moisture in food products. Together, these topics provide a comprehensive understanding of how chemical methods and additives contribute to effective food preservation.

Self-Assessment

🔒 PDFDownload this self-assessment, with answers

A. Written Assessment

  1. Define curing as a chemical preservation method and explain its primary purpose. (4 marks)
  2. Identify two main chemical compounds used in smoking for food preservation and describe their role. (4 marks)
🔒20 more in this section.

Chapter Examination Questions

🔒 PDFDownload these examination questions, with worked answers

SECTION A (40 Marks) - Answer ALL Questions

  1. Explain how curing acts as a chemical preservation method and provide an example of its application in a Kenyan dairy cooperative. (4 marks)
  2. Describe the role of smoking in food preservation and mention one benefit it offers to meat products stored by a county government hospital kitchen. (4 marks)
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Chapter Practical Activities

Practical 1: Apply curing techniques for meat preservation using chemical curing salts

Food Technology · Level 6
Food Processing And Preservation Principles I
PRACTICAL ASSESSMENT
TIME: 4 HOURS
⬇ PDFCandidate Instructions (Candidate Tool)

Type: Individual

INSTRUCTIONS TO CANDIDATE:
1.  You are required to perform the following task:
i.  Apply curing salts to 2 kg beef cuts and prepare them for chemical preservation as per standard curing procedure.
2.  You have been provided with the following resources for the practical task:
Tools & EquipmentMaterials
Measuring scaleBeef cuts (boneless chuck)
Mixing bowlCuring salt (sodium nitrite based)
Plastic glovesCommon salt (sodium chloride)
Plastic food wrapSugar (sucrose)
Work table
⬇ PDFResources Required (Cutting List)
S/NItemQuantity
1Beef cuts (boneless chuck)2 kg per Candidate
2Curing salt (sodium nitrite based)50 g per Candidate
3Common salt (sodium chloride)100 g per Candidate
4Sugar (sucrose)30 g per Candidate
5Measuring scale1 Pc per Candidate
6Mixing bowl1 Pc per Candidate
7Plastic gloves1 Pair per Candidate
8Plastic food wrap1 roll per 5 Candidates
9Work table (stainless steel or cleanable surface)1 per Candidate
10Refrigerator (4°C)shared per 10 Candidates
⬇ PDFAssessor Guide
Items to be EvaluatedMarks AvailableMarks ObtainedComments
TASK 1: Preparation and application of curing salts
Candidate wears appropriate PPE (plastic gloves)
(Award 2 marks for correct PPE use or 0)
2
Candidate weighs 2 kg beef cuts accurately
(Award 3 marks for ±50 g accuracy or 0)
3
Candidate weighs curing salt (50 g) accurately
(Award 2 marks for ±2 g accuracy or 0)
2
Candidate weighs common salt (100 g) accurately
(Award 2 marks for ±5 g accuracy or 0)
2
Candidate weighs sugar (30 g) accurately
(Award 1 mark for ±2 g accuracy or 0)
1
Candidate mixes curing salt, common salt, and sugar thoroughly before application
(Award 3 marks for uniform mix or 0)
3
Candidate applies curing mixture evenly on all surfaces of beef cuts
(Award 4 marks for even and full coverage or 0)
4
Candidate wraps cured meat properly using plastic food wrap
(Award 3 marks for tight, full wrapping or 0)
3
Candidate places wrapped meat in refrigerator at 4°C for curing
(Award 3 marks for correct storage or 0)
3
Sub-Total23
PRODUCT CHECKLIST
Cured beef weight approximately 2 kg with curing salts applied evenly
(Award 5 marks for uniform application and correct weight ±50 g or 0)
5
Wrapping is tight without exposed meat surfaces or contamination risk
(Award 5 marks for proper sealing or 0)
5
Meat stored correctly at 4°C in clean conditions
(Award 4 marks for correct storage environment or 0)
4
Sub-Total14
GRAND TOTAL37
ASSESSMENT OUTCOME:   ☐ Competent    ☐ Not Yet Competent (competent if at least 50%)

Practical 2: Perform Smoking of Fish for Chemical Preservation

Food Technology · Level 6
Food Processing And Preservation Principles I
PRACTICAL ASSESSMENT
TIME: 4 HOURS
⬇ PDFCandidate Instructions (Candidate Tool)

Type: Individual

INSTRUCTIONS TO CANDIDATE:
1.  You are required to perform the following task:
i.  Prepare and smoke 3 kg of Nile perch fish using hardwood smoking method in the provided smoking chamber to achieve adequate chemical preservation.
2.  You have been provided with the following resources for the practical task:
Tools & EquipmentMaterials
clean knifefresh Nile perch fish
clean cutting boardwood chips (hardwood)
smoking chambersalt
thermometer (smoking chamber)clean water (potable)
gloves
apron
⬇ PDFResources Required (Cutting List)
S/NItemQuantity
1fresh Nile perch fish3 kg per Candidate
2wood chips (hardwood)500 g per Candidate
3salt100 g per Candidate
4smoking chamber1 Pc per 5 Candidates
5water container (10 L)1 Pc per Candidate
6clean knife1 Pc per Candidate
7clean cutting board1 Pc per Candidate
8thermometer (smoking chamber)1 Pc per 5 Candidates
9gloves1 pair per Candidate
10apron1 Pc per Candidate
11clean water (potable)5 L per Candidate
⬇ PDFAssessor Guide
Items to be EvaluatedMarks AvailableMarks ObtainedComments
TASK 1: Preparation and Smoking Process
candidate wears appropriate PPE (gloves, apron)
(Award 2 marks if PPE is correctly worn, zero if not)
2
candidate cleans and prepares fish by gutting and washing
(Award 1 mark for gutting, 1 mark for washing thoroughly, 2 marks for hygienic handling)
4
candidate applies salt evenly on fish for curing
(Award 3 marks for even and adequate salting)
3
candidate prepares smoking chamber with hardwood chips and lights fire correctly
(Award 2 marks for correct wood chip placement, 2 marks for proper ignition and smoke generation)
4
candidate maintains smoking chamber temperature between 60°C and 80°C using thermometer
(Award 3 marks if temperature is maintained within range throughout smoking)
3
candidate arranges fish in smoking chamber ensuring proper spacing
(Award 2 marks for correct spacing to allow smoke circulation)
2
candidate monitors smoking process for 3 hours ensuring continuous smoke and temperature
(Award 4 marks for continuous monitoring and maintaining conditions)
4
candidate removes smoked fish safely and allows cooling
(Award 2 marks for safe removal and proper cooling)
2
candidate cleans workstation and disposes of waste properly
(Award 2 marks for thorough cleaning and proper waste management)
2
Sub-Total26
PRODUCT CHECKLIST
smoked fish is evenly smoked with uniform color and texture
(Award 5 marks for uniform smoking and no burnt or under-smoked areas)
5
fish weight after smoking is within expected range (minimum 2.4 kg retained)
(Award 3 marks if weight loss is within acceptable 20% range)
3
fish shows no signs of spoilage or contamination
(Award 4 marks if product is hygienic and free from foreign matter)
4
smoking chamber temperature maintained between 60°C and 80°C throughout process
(Award 2 marks if temperature recorded is consistent and within range)
2
final product is properly cooled and stored ready for packaging
(Award 3 marks for correct cooling and hygienic storage preparation)
3
Sub-Total17
GRAND TOTAL43
ASSESSMENT OUTCOME:   ☐ Competent    ☐ Not Yet Competent (competent if at least 50%)
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🔒Use of Chemical Additives to Preserve Mango SlicesPractical 3
🔒Preserve mango slices by candying using sugarPractical 4
🔒Incorporate food colours into jam to ensure proper dispersion and functional preservationPractical 5
🔒Application of anticaking agents to powdered food productsPractical 6
🔒Preparation of a 500ml Oil-in-Water Emulsion Using Emulsifiers for Food PreservationPractical 7
🔒Application of Humectants to Maintain Moisture in Dried Fruit SlicesPractical 8
🔒Select and apply chemical preservative agents for food productsPractical 9
🔒Combine curing and smoking techniques to preserve 2kg of fresh fishPractical 10
🔒Prepare a chemically preserved mango chutney with multiple additivesPractical 11
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Am I competent?

At the start of this chapter we promised you would be able to:

  • Correctly assemble dehydration equipment by following workplace procedures.
  • Gather and prepare food materials according to workplace standards.
  • Accurately perform dehydration in line with product specifications.

Tick each one you can genuinely do.

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