Type: Individual
| Tools & Equipment | Materials |
|---|---|
| Pen and notebook | Manufacturer's operational manual for the conveyor belt system |
| Computer with spreadsheet software | Maintenance log sheets |
| Operational data printout |
| S/N | Item | Quantity |
|---|---|---|
| 1 | Manufacturer's operational manual for the conveyor belt system | 1 Set per Candidate |
| 2 | Maintenance log sheets | 5 Sheets per Candidate |
| 3 | Pen and notebook | 1 Set per Candidate |
| 4 | Computer with spreadsheet software | 1 Pc per Candidate |
| 5 | Operational data printout (running hours, faults, usage patterns) | 1 Set per Candidate |
| Items to be Evaluated | Marks Available | Marks Obtained | Comments |
|---|---|---|---|
| TASK 1: Preparation and data review | |||
| Wears appropriate personal protective equipment (safety boots, overall, gloves) (Award 1 mark for each PPE worn as per workplace safety standards) | 3 | ||
| Reviews the manufacturer's operational manual correctly (Award 3 marks for complete and accurate review) | 3 | ||
| Analyzes operational data printout effectively (Award 4 marks for correctly identifying key parameters such as running hours and fault occurrences) | 4 | ||
| Sub-Total | 10 | ||
| TASK 2: Development of maintenance schedule | |||
| Identifies appropriate maintenance tasks (lubrication, inspection, cleaning, parts replacement) (Award 5 marks for correct and comprehensive task identification) | 5 | ||
| Schedules tasks accurately based on manufacturer recommendations and operational data (Award 6 marks for realistic and feasible scheduling over one month) | 6 | ||
| Uses spreadsheet software to organize the schedule (Award 3 marks for proper use of software to tabulate and format schedule) | 3 | ||
| Includes estimated time and responsible personnel for each task (Award 3 marks for complete task details) | 3 | ||
| Sub-Total | 17 | ||
| TASK 3: Documentation and presentation | |||
| Prepares clear and legible maintenance log sheets (Award 4 marks for neatness and completeness) | 4 | ||
| Presents the maintenance schedule logically and professionally (Award 4 marks for clarity and professional presentation) | 4 | ||
| Demonstrates understanding by answering assessor questions (Award 5 marks for clear and correct responses) | 5 | ||
| Sub-Total | 13 | ||
| PRODUCT CHECKLIST | |||
| Maintenance schedule includes all necessary tasks with correct frequency and time allocation (Award 8 marks for completeness and accuracy) | 8 | ||
| Schedule is formatted clearly in spreadsheet with headings and dates (Award 5 marks for professional formatting) | 5 | ||
| Maintenance log sheets are correctly prepared and ready for use (Award 4 marks for usability and completeness) | 4 | ||
| Sub-Total | 17 | ||
| GRAND TOTAL | 57 | ||
Type: Individual
| Tools & Equipment | Materials |
|---|---|
| Pen and marker | Maintenance checklist forms |
| Laptop or tablet with scheduling software | System operation manual |
| S/N | Item | Quantity |
|---|---|---|
| 1 | Maintenance checklist forms | 1 set per Candidate |
| 2 | System operation manual | 1 copy per Candidate |
| 3 | Pen and marker | 1 set per Candidate |
| 4 | Laptop or tablet with scheduling software | 1 Pc per 2 Candidates |
| 5 | Personal protective equipment (safety boots, gloves, overall) | 1 set per Candidate |
| Items to be Evaluated | Marks Available | Marks Obtained | Comments |
|---|---|---|---|
| TASK 1: Preparation and PPE compliance | |||
| Wears safety boots (Award 1 mark for correct PPE) | 1 | ||
| Wears gloves (Award 1 mark for correct PPE) | 1 | ||
| Wears overall (Award 1 mark for correct PPE) | 1 | ||
| Sub-Total | 3 | ||
| TASK 2: Identification and assessment of maintenance tasks | |||
| Correctly identifies all scheduled maintenance tasks from the system manual (Award 4 marks for complete task identification) | 4 | ||
| Assesses risk level for each maintenance task (Award 5 marks for accurate risk assessment) | 5 | ||
| Estimates expected duration for each maintenance task (Award 3 marks for realistic time estimation) | 3 | ||
| Sub-Total | 12 | ||
| TASK 3: Prioritizing maintenance tasks | |||
| Organizes tasks based on system criticality and failure risk (Award 6 marks for logical prioritization) | 6 | ||
| Develops a clear schedule showing task order and timing (Award 5 marks for clear and practical scheduling) | 5 | ||
| Uses scheduling software or manual forms effectively (Award 4 marks for effective use of tools) | 4 | ||
| Sub-Total | 15 | ||
| TASK 4: Presentation and documentation | |||
| Documents the prioritized maintenance schedule neatly (Award 3 marks for neat documentation) | 3 | ||
| Explains rationale for prioritization clearly (Award 4 marks for clear explanation) | 4 | ||
| Submits all forms and schedules correctly (Award 3 marks for complete submission) | 3 | ||
| Sub-Total | 10 | ||
| PRODUCT CHECKLIST | |||
| Maintenance schedule reflects all critical tasks with correct prioritization (Award 5 marks for accurate and complete schedule) | 5 | ||
| Time durations and risk ratings are realistic and consistent (Award 5 marks for realistic estimations) | 5 | ||
| Schedule is neatly presented and easy to follow (Award 5 marks for professional presentation) | 5 | ||
| Sub-Total | 15 | ||
| GRAND TOTAL | 55 | ||