Type: Individual
| Tools & Equipment | Materials |
|---|---|
| Digital Multimeter | Circuit board (200mm x 150mm) |
| Screwdriver set | Proximity sensor (PNP type) |
| Cable stripper | Actuator (12V DC linear actuator) |
| Pliers | Control panel enclosure (400mm x 300mm x 150mm) |
| Spirit level | DIN mounting rail (350mm length) |
| Ball pen hammer | M4 screws and nuts |
| Cable ties (150mm length) | |
| Insulated electrical cables (0.75mm2) |
| S/N | Item | Quantity |
|---|---|---|
| 1 | Circuit board (200mm x 150mm) | 1 Pc per Candidate |
| 2 | Proximity sensor (PNP type) | 1 Pc per Candidate |
| 3 | Actuator (12V DC linear actuator) | 1 Pc per Candidate |
| 4 | Control panel enclosure (400mm x 300mm x 150mm) | 1 Pc per Candidate |
| 5 | DIN mounting rail (350mm length) | 1 Pc per Candidate |
| 6 | M4 screws and nuts | 10 Pcs per Candidate |
| 7 | Cable ties (150mm length) | 10 Pcs per Candidate |
| 8 | Insulated electrical cables (0.75mm2) | 3 meters per Candidate |
| 9 | Personal Protective Equipment (PPE) - Safety boots and Overall | 1 set per Candidate |
| 10 | Digital Multimeter | 1 Pc per Candidate |
| 11 | Screwdriver set | 1 set per Candidate |
| 12 | Cable stripper | 1 Pc per Candidate |
| 13 | Pliers | 1 Pc per Candidate |
| 14 | Spirit level (200mm) | 1 Pc per Candidate |
| 15 | Ball pen hammer | 1 Pc per Candidate |
| Items to be Evaluated | Marks Available | Marks Obtained | Comments |
|---|---|---|---|
| TASK 1: PPE and Preparation | |||
| Worn appropriate PPE including safety boots and overall (Award 1 mark for each PPE worn 2 x 1 = 2 Marks) | 2 | ||
| Verified availability of all components and tools (Award 2 marks for complete verification) | 2 | ||
| Sub-Total | 4 | ||
| TASK 2: Component Identification and Layout | |||
| Correctly identified circuit board, proximity sensor, and actuator (Award 1 mark each for correct identification 3 x 1) | 3 | ||
| Positioned components on DIN rail and control panel as per drawing (Award 3 marks for correct positioning) | 3 | ||
| Sub-Total | 6 | ||
| TASK 3: Mounting Components | |||
| Installed DIN rail inside enclosure using screws (Award 2 marks for secure and level installation) | 2 | ||
| Mounted circuit board securely on DIN rail using M4 screws and nuts (Award 3 marks for correct mounting without damage) | 3 | ||
| Mounted proximity sensor and actuator properly aligned and fixed (Award 3 marks for proper alignment and fixing) | 3 | ||
| Sub-Total | 8 | ||
| TASK 4: Wiring and Cable Management | |||
| Stripped and prepared cables correctly (Award 2 marks for neat and correct cable preparation) | 2 | ||
| Connected cables to components with correct polarity and secure terminals (Award 4 marks for correct and secure wiring) | 4 | ||
| Used cable ties for proper cable management inside enclosure (Award 2 marks for neat cable management) | 2 | ||
| Sub-Total | 8 | ||
| TASK 5: Testing and Final Checks | |||
| Tested continuity and voltage of connections with digital multimeter (Award 2 marks each for continuity and voltage test) | 4 | ||
| Checked component mounting for tightness and alignment using spirit level (Award 2 marks for correct checks) | 2 | ||
| Performed visual inspection of wiring and component mounting (Award 2 marks for thorough visual inspection) | 2 | ||
| Sub-Total | 8 | ||
| TASK 6: Housekeeping | |||
| Cleared workspace and stored tools and unused materials properly (Award 2 marks for proper housekeeping) | 2 | ||
| Sub-Total | 2 | ||
| PRODUCT CHECKLIST | |||
| Circuit board mounted with dimensions 200mm x 150mm as per drawing (Award 3 marks for accurate placement and secure fixing) | 3 | ||
| Proximity sensor and actuator mounted correctly aligned and fixed (Award 3 marks for correct alignment and secure fixing) | 3 | ||
| Wiring correctly connected with no exposed conductors and neat cable management (Award 4 marks for correct wiring and neatness) | 4 | ||
| Control panel enclosure properly assembled with no damage (Award 2 marks for enclosure condition) | 2 | ||
| Sub-Total | 12 | ||
| GRAND TOTAL | 48 | ||
Type: Individual
| Tools & Equipment | Materials |
|---|---|
| Digital Multimeter | Insulated Copper Wires 0.75mm2 Red |
| Screwdriver Set | Insulated Copper Wires 0.75mm2 Black |
| Wire Stripper | Insulated Copper Wires 0.75mm2 Blue |
| Pliers | Electronic Components Kit (Resistors, Capacitors, Diodes, Transistors) |
| Phase Tester | Breadboard |
| S/N | Item | Quantity |
|---|---|---|
| 1 | Digital Multimeter | 1 Pc per Candidate |
| 2 | Screwdriver Set | 1 Set per Candidate |
| 3 | Wire Stripper | 1 Pc per Candidate |
| 4 | Pliers | 1 Pc per Candidate |
| 5 | Phase Tester | 1 Pc per Candidate |
| 6 | Insulated Copper Wires 0.75mm2 Red | 5 m per Candidate |
| 7 | Insulated Copper Wires 0.75mm2 Black | 5 m per Candidate |
| 8 | Insulated Copper Wires 0.75mm2 Blue | 5 m per Candidate |
| 9 | Electronic Components Kit (Resistors, Capacitors, Diodes, Transistors) | 1 Kit per Candidate |
| 10 | Breadboard | 1 Pc per Candidate |
| 11 | Personal Protective Equipment (PPE): Safety Boots, Overalls | 1 Set per Candidate |
| Items to be Evaluated | Marks Available | Marks Obtained | Comments |
|---|---|---|---|
| TASK 1: PREPARE AND OBSERVE SAFETY | |||
| Wearing appropriate PPE: Safety boots (Award 1 mark if worn correctly, zero if not) | 1 | ||
| Wearing appropriate PPE: Overall (Award 1 mark if worn correctly, zero if not) | 1 | ||
| Sub-Total | 2 | ||
| TASK 2: IDENTIFY AND PREPARE COMPONENTS AND TOOLS | |||
| Correctly identified electronic components (resistors, capacitors, diodes, transistors) (Award 1 mark each for correct identification of three component types) | 3 | ||
| Correctly identified and prepared tools: digital multimeter, wire stripper, pliers, screwdriver set, phase tester (Award 1 mark for each tool identified and prepared) | 5 | ||
| Sub-Total | 8 | ||
| TASK 3: WIRE ELECTRONIC COMPONENTS | |||
| Cut wires to correct lengths as per schematic (Award 3 marks if all wires cut accurately, zero if none or incorrect) | 3 | ||
| Stripped wires correctly without damaging conductors (Award 3 marks if all wires stripped neatly, zero if none or damaged) | 3 | ||
| Routed wires neatly on breadboard avoiding tangling (Award 2 marks if wiring is neat and organized) | 2 | ||
| Sub-Total | 8 | ||
| TASK 4: TEST AND TROUBLESHOOT CIRCUIT | |||
| Tested power supply voltage with digital multimeter (Award 2 marks for correct voltage test and reading) | 2 | ||
| Checked continuity of wired connections (Award 3 marks if continuity tests are correctly performed on all connections) | 3 | ||
| Identified and corrected any wiring faults (Award 3 marks if faults are correctly identified and fixed) | 3 | ||
| Sub-Total | 8 | ||
| TASK 5: FINALIZE AND REPORT | |||
| Performed visual inspection ensuring no exposed conductors (Award 2 marks if wiring insulation and safety are ensured) | 2 | ||
| Powered on the circuit successfully (Award 2 marks if circuit powers on correctly without faults) | 2 | ||
| Wrote a brief maintenance or connection report (Award 5 marks for clear, concise report on wiring and tests performed) | 5 | ||
| Sub-Total | 9 | ||
| TASK 6: HOUSEKEEPING | |||
| Switched off power supply and disconnected tools (Award 1 mark for safe disconnection) | 1 | ||
| Stored tools and components in designated places (Award 1 mark for proper storage) | 1 | ||
| Sub-Total | 2 | ||
| PRODUCT CHECKLIST | |||
| Breadboard wiring matches schematic with correct wire lengths (300mm x 200mm area used) (Award 4 marks if wiring layout matches schematic dimension and connections precisely) | 4 | ||
| Wires are stripped neatly without conductor damage (Award 3 marks if no conductor damage and proper stripping evident) | 3 | ||
| No exposed conductors and proper insulation maintained (Award 3 marks if all wiring insulated and safe) | 3 | ||
| Sub-Total | 10 | ||
| GRAND TOTAL | 47 | ||