Industrial Control and Installation  ·  Level 6
Engineering Mathematics III
Chapter 1: Apply Calculus
📚 11 Topics
⚑ What you will be able to do

By the end of this chapter, you will be able to:

  • confidently find the derivatives of various functions using differentiation
  • accurately determine the derivatives of hyperbolic functions
  • skillfully find the derivatives of inverse trigonometric functions
  • calculate rates of change and small changes in functions with ease
  • analyze stationary points of functions with two variables to understand their behavior
  • correctly compute integrals of algebraic functions
  • accurately find integrals of trigonometric functions
  • calculate integrals of logarithmic functions with confidence
  • determine integrals of hyperbolic and inverse functions effectively

Mastering these skills will help you solve real-world engineering problems by understanding how things change and accumulate, making you a valuable problem-solver in your trade.

In industrial control and installation, calculus is essential for analyzing and controlling dynamic engineering systems. Professionals use calculus to determine rates of change, optimize system performance, and predict behavior in processes such as temperature regulation, fluid flow, and electrical circuits. Understanding derivatives is especially important for troubleshooting, automation, and maintenance of modern industrial equipment in Kenyan manufacturing, processing, and building services sectors.

1.1 Meaning of Derivatives of a Function

Calculus, and specifically the derivative, is fundamental for describing how engineering quantities change with respect to another variable, such as how pressure changes with time or how current varies with resistance. The derivative is a mathematical tool for finding the instantaneous rate of change of one quantity relative to another. In industrial control, this helps in analyzing sensor signals, predicting process trends, and designing control responses.

1.1.1 Concept of the Derivative

The derivative of a function \( f(x) \) at a point \( x \) measures how \( f(x) \) changes as \( x \) changes. It is defined as the limit:

$$ f'(x) = \lim_{h \to 0} \frac{f(x+h) - f(x)}{h} $$

This formula calculates the instantaneous rate of change of \( f(x) \) with respect to \( x \) and is the foundation for all applications of differential calculus.

Worked Examples

Example 1: Find the derivative of \( f(x) = 3x + 2 \).

Given: \( f(x) = 3x + 2 \)

$$ f'(x) = \lim_{h \to 0} \frac{f(x+h) - f(x)}{h} $$

First, compute \( f(x+h) \):

$$ f(x+h) = 3(x+h) + 2 = 3x + 3h + 2 $$

Now, substitute into the formula:

$$ f'(x) = \lim_{h \to 0} \frac{[3x + 3h + 2] - [3x + 2]}{h} $$

$$ = \lim_{h \to 0} \frac{3h}{h} $$

$$ = \lim_{h \to 0} 3 $$

Answer: \( f'(x) = 3 \)


Example 2: Find the derivative of \( f(x) = x^2 \).

Given: \( f(x) = x^2 \)

$$ f'(x) = \lim_{h \to 0} \frac{(x+h)^2 - x^2}{h} $$

Expand \( (x+h)^2 \):

$$ (x+h)^2 = x^2 + 2xh + h^2 $$

Substitute:

$$ f'(x) = \lim_{h \to 0} \frac{[x^2 + 2xh + h^2] - x^2}{h} $$

$$ = \lim_{h \to 0} \frac{2xh + h^2}{h} $$

$$ = \lim_{h \to 0} (2x + h) $$

$$ = 2x $$

Answer: \( f'(x) = 2x \)


Example 3: Find the derivative of \( f(x) = 5x^2 + 4x \).

Given: \( f(x) = 5x^2 + 4x \)

$$ f'(x) = \lim_{h \to 0} \frac{[5(x+h)^2 + 4(x+h)] - [5x^2 + 4x]}{h} $$

Expand \( (x+h)^2 \):

$$ (x+h)^2 = x^2 + 2xh + h^2 $$

So,

$$ 5(x+h)^2 = 5x^2 + 10xh + 5h^2 $$

And

$$ 4(x+h) = 4x + 4h $$

Now, sum:

$$ 5x^2 + 10xh + 5h^2 + 4x + 4h - 5x^2 - 4x = 10xh + 5h^2 + 4h $$

So,

$$ f'(x) = \lim_{h \to 0} \frac{10xh + 5h^2 + 4h}{h} $$

$$ = \lim_{h \to 0} (10x + 5h + 4) $$

$$ = 10x + 4 $$

Answer: \( f'(x) = 10x + 4 \)


Example 4: The position \( s \) (in meters) of a conveyor belt is given by \( s(t) = 2t^2 + 3t \), where \( t \) is in seconds. Find the velocity at time \( t \).

Given: \( s(t) = 2t^2 + 3t \)

Velocity is the derivative of position:

$$ v(t) = s'(t) = \frac{d}{dt}(2t^2 + 3t) $$

$$ = 4t + 3 $$

Answer: \( v(t) = 4t + 3 \) m/s


Example 5: In a temperature control system, the temperature \( T \) (in \( ^\circ \)C) at time \( t \) (in minutes) is \( T(t) = 20 + 5t, t^2 \). Find the rate of change of temperature at \( t = 2 \) minutes.

Given: \( T(t) = 20 + 5t, t^2 \)

$$ \frac{dT}{dt} = 5 - 2t $$

At \( t = 2 \):

$$ \frac{dT}{dt} = 5 - 2 \times 2 = 5 - 4 = 1 $$

Answer: The rate of change is \( 1 \ ^\circ \mathrm{C} /\mathrm{min} \) at \( t=2 \) minutes


1.1.2 Physical Interpretation of the Derivative in Industrial Control

The derivative represents the instantaneous rate of change of a variable, such as speed, flow rate, or current. In industrial control, derivatives help engineers understand how fast a process variable is changing, which is crucial for tuning controllers, predicting system behavior, and ensuring safety.

Worked Examples

Example 1: The current \( I \) in an electrical circuit changes with time according to \( I(t) = 4t^3 \) amperes. Find the rate of change of current at \( t = 2 \) seconds.

Given: \( I(t) = 4t^3 \)

$$ \frac{dI}{dt} = 12t^2 $$

At \( t = 2 \):

$$ \frac{dI}{dt} = 12 \times (2)^2 = 12 \times 4 = 48 $$

Answer: The rate of change is \( 48 \) A/s at \( t = 2 \) s


Example 2: The pressure \( P \) in a hydraulic system is given by \( P(x) = 50x^2 + 10x \) kPa, where \( x \) is the valve opening in mm. Find the rate at which pressure changes when \( x = 3 \) mm.

Given: \( P(x) = 50x^2 + 10x \)

$$ \frac{dP}{dx} = 100x + 10 $$

At \( x = 3 \):

$$ \frac{dP}{dx} = 100 \times 3 + 10 = 300 + 10 = 310 $$

Answer: The rate of change is \( 310 \) kPa/mm at \( x = 3 \) mm


Example 3: In a cooling system, water flows at a rate \( Q(t) = 12 - 2t \) litres per minute, where \( t \) is time in minutes. Find the rate at which the flow rate is changing at \( t = 4 \) minutes.

Given: \( Q(t) = 12 - 2t \)

$$ \frac{dQ}{dt} = -2 $$

Answer: The flow rate is decreasing by 2 L/min each minute


Example 4: The voltage across a sensor is \( V(t) = 10e^{-0.5t} \) volts. Find the rate of change of voltage at \( t = 2 \) seconds.

Given: \( V(t) = 10e^{-0.5t} \)

$$ \frac{dV}{dt} = 10 \times (-0.5) e^{-0.5t} = -5e^{-0.5t} $$

At \( t = 2 \):

$$ \frac{dV}{dt} = -5e^{-1} \approx -5 \times 0.3679 \approx -1.8395 $$

Answer: The rate is approximately \( -1.84 \) V/s at \( t = 2 \) s


Example 5: The speed \( v \) of a conveyor is given by \( v(t) = 3t^2 + 2t \) m/s. Find the acceleration at \( t = 1 \) s.

Given: \( v(t) = 3t^2 + 2t \)

$$ a(t) = \frac{dv}{dt} = 6t + 2 $$

At \( t = 1 \):

$$ a(1) = 6 \times 1 + 2 = 6 + 2 = 8 $$

Answer: The acceleration is \( 8 \) m/s\(^2\) at \( t = 1 \) s


1.1.3 Basic Rules of Differentiation

Common rules make finding derivatives of most functions straightforward. The most used are:

  • Constant rule: \( \frac{d}{dx} [a] = 0 \)
  • Power rule: \( \frac{d}{dx} [x^n] = n x^{n-1} \)
  • Constant multiple rule: \( \frac{d}{dx} [a f(x)] = a f'(x) \)
  • Sum rule: \( \frac{d}{dx} [f(x) + g(x)] = f'(x) + g'(x) \)
  • Difference rule: \( \frac{d}{dx} [f(x) - g(x)] = f'(x) - g'(x) \)

Worked Examples

Example 1: Differentiate \( f(x) = 7 \).

Given: \( f(x) = 7 \)

$$ f'(x) = 0 $$

Answer: \( f'(x) = 0 \)


Example 2: Differentiate \( f(x) = 8x^5 \).

Given: \( f(x) = 8x^5 \)

$$ f'(x) = 8 \times 5 x^{5-1} = 40x^4 $$

Answer: \( f'(x) = 40x^4 \)


Example 3: Differentiate \( f(x) = 6x^2 - 4x \).

Given: \( f(x) = 6x^2 - 4x \)

$$ f'(x) = 12x - 4 $$

Answer: \( f'(x) = 12x - 4 \)


Example 4: Differentiate \( f(x) = 2x^3 + 5x^2 - 7 \).

Given: \( f(x) = 2x^3 + 5x^2 - 7 \)

$$ f'(x) = 6x^2 + 10x $$

Answer: \( f'(x) = 6x^2 + 10x \)


Example 5: Differentiate \( f(x) = 9x - 2x^4 \).

Given: \( f(x) = 9x - 2x^4 \)

$$ f'(x) = 9 - 8x^3 $$

Answer: \( f'(x) = 9 - 8x^3 \)


1.1.4 Application of Derivatives in Industrial Control and Installation

In industrial control, derivatives are used to set controller parameters, monitor process changes, and analyze dynamic responses. For example, the derivative action in a PID controller predicts future errors, improving system stability.

Worked Examples

Example 1: A temperature controller uses the error signal \( E(t) = 4t^2 - 6t \) (degrees Celsius). Find the rate at which the error is changing at \( t = 3 \) seconds.

Given: \( E(t) = 4t^2 - 6t \)

$$ \frac{dE}{dt} = 8t - 6 $$

At \( t = 3 \):

$$ \frac{dE}{dt} = 8 \times 3 - 6 = 24 - 6 = 18 $$

Answer: The error is increasing at \( 18 \ ^\circ \mathrm{C}/\mathrm{s} \) at \( t = 3 \) s


Example 2: The water level in a storage tank is \( h(t) = 15 - 0.3t \) meters. Find how fast the level is dropping.

Given: \( h(t) = 15 - 0.3t \)

$$ \frac{dh}{dt} = -0.3 $$

Answer: The level drops at \( 0.3 \) m/min


Example 3: The output voltage of a signal transducer is \( V(t) = 5t^2 + 2 \). Find the rate at which voltage increases when \( t = 4 \) seconds.

Given: \( V(t) = 5t^2 + 2 \)

$$ \frac{dV}{dt} = 10t $$

At \( t = 4 \):

$$ \frac{dV}{dt} = 10 \times 4 = 40 $$

Answer: The voltage increases at \( 40 \) V/s at \( t = 4 \) s


Example 4: The displacement of a robotic arm is \( s(t) = 3t^3 - 2t^2 + t \). Find the velocity when \( t = 2 \) seconds.

Given: \( s(t) = 3t^3 - 2t^2 + t \)

$$ v(t) = \frac{ds}{dt} = 9t^2 - 4t + 1 $$

At \( t = 2 \):

$$ v(2) = 9 \times 4 - 4 \times 2 + 1 = 36 - 8 + 1 = 29 $$

Answer: The velocity is \( 29 \) m/s at \( t = 2 \) s


Example 5: The current through a heating element is \( I(t) = 2t^2 + 3t + 1 \). Find the rate of change of current at \( t = 5 \) seconds.

Given: \( I(t) = 2t^2 + 3t + 1 \)

$$ \frac{dI}{dt} = 4t + 3 $$

At \( t = 5 \):

$$ \frac{dI}{dt} = 4 \times 5 + 3 = 20 + 3 = 23 $$

Answer: The current increases at \( 23 \) A/s at \( t = 5 \) s


Practice Questions

  1. The displacement \( s \) (in meters) of a conveyor belt is given by \( s(t) = 3t^2 + 2t \), where \( t \) is in seconds. Find the velocity at \( t = 3 \) seconds. (4 marks)

  2. For the function \( f(x) = 4x^3 - 7x^2 + 5x \), find \( f'(x) \). (4 marks)

  3. The temperature in a heating process is \( T(t) = 25 + 2t - 0.5t^2 \). Find the rate of change of temperature at \( t = 4 \) minutes. (4 marks)

  4. The voltage across a resistor is given by \( V(t) = 12 - 0.8t \). What is the rate of change of voltage? (4 marks)

  5. The water level in a tank is \( h(t) = 10 - t^2 \) meters. Find the rate at which the level is changing at \( t = 2 \) minutes. (4 marks)

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🔒1.2 Differentiation from First Principle

Differentiation from first principles, also called the limit definition of the derivative, is the foundation of calculus. It is used to find the derivative of a function, which represents the rate of change of a variable with respect to another. In industrial…

🔒1.3 Tables of Some Common Derivatives

Understanding the derivatives of standard mathematical functions is essential for solving calculus problems in industrial control and installation, such as determining rates of change of voltage, current, pressure, and flow. Professionals frequently encounter…

🔒1.4 Rules of Differentiation: Product, Chain, Quotient, Sum, Implicit

Differentiation is essential in industrial control and installation for analyzing rates of change in electrical signals, fluid flow, and mechanical movement. The rules of differentiation allow professionals to determine gradients, optimize control system param…

🔒1.5 Rate of Change and Small Change

The rate of change measures how quickly one quantity varies with respect to another, typically time. In industrial control systems, rate of change is critical for monitoring sensor outputs, flow rates, temperature variations, and system responses. The mathemat…

🔒1.6 Derivative of Inverse Functions

The derivative of an inverse function is a powerful tool for industrial control and installation professionals. It helps to determine how changes in one variable affect its inverse, which is essential when working with sensors, calibration curves, and control…

🔒1.7 Stationary Points of Functions of Two Variables

A function of two variables, such as (f(x, y)), often arises in industrial control and installation when analyzing surfaces, temperature distributions, or optimization of resources. Stationary points are those where the function's slope is zero in both directi…

🔒1.8 Meaning of Integration

Integration is a core concept in calculus, used to find the total effect from rates of change. In industrial control and installation, integration helps to determine quantities such as total energy used, accumulated flow rates, or the area under sensor output…

🔒1.9 Indefinite and Definite Integral

Integral calculus is a fundamental mathematical tool in industrial control and installation, used in analyzing system behavior, calculating areas under curves, and determining quantities such as flow, charge, and energy. Technicians frequently use integrals to…

🔒1.10 Methods of Integration

Integration is a central tool in engineering mathematics, especially in industrial control and installation, where professionals frequently determine areas, volumes, and system responses. Mastery of various integration techniques allows for the solution of a w…

🔒1.11 Integrals of Hyperbolic and Inverse Functions

Calculating integrals involving hyperbolic and inverse functions is essential for industrial control and installation, especially when analyzing system responses, signal processing, and modeling energy transfer in Kenyan engineering contexts. Hyperbolic functi…

Chapter Summary

This chapter introduced the concept of derivatives, explaining how they represent the rate at which a function changes. Differentiation from first principles was demonstrated with functions such as \(\sin x\), \(\cos x\), \(x^n\), and \(\ln x\), followed by a review of common derivatives using tables. Key rules of differentiation, including the product, chain, quotient, sum, and implicit differentiation, were applied to various mathematical problems. The relationship between derivatives and rates of change, as well as small changes in engineering contexts, was explored. Techniques for finding derivatives of inverse functions and identifying stationary points in functions of two variables were also covered. The chapter then shifted to integration, discussing its meaning and distinguishing between indefinite and definite integrals. Methods of integration, including integration by parts, substitution, polynomials, and inverse functions, were explained with practical applications. Finally, integrals involving hyperbolic and inverse functions were addressed, consolidating the calculus tools necessary for advanced engineering analysis.

Self-Assessment

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Written Assessment

  1. Find the derivative of \(f(x) = 4x^2 + 7x\) at \(x = 3\). (2 marks)
Show Worked Solutions

Step 1: Formula
The derivative is$$f'(x) = \frac{d}{dx}(4x^2 + 7x)$$

Step 2: Differentiate$$f'(x) = 8x + 7$$

Step 3: Substitute \(x = 3\)$$f'(3) = 8 \times 3 + 7$$$$f'(3) = 24 + 7$$$$f'(3) = 31$$

Final Answer:
31

  1. Differentiate \(f(x) = \sin x\) using first principles. (3 marks)
Show Worked Solutions

Step 1: Formula$$f'(x) = \lim_{h \to 0} \frac{\sin(x + h) - \sin x}{h}$$

Step 2: Use sine addition formula$$\sin(x + h) = \sin x \cos h + \cos x \sin h$$ So$$f'(x) = \lim_{h \to 0} \frac{\sin x \cos h + \cos x \sin h - \sin x}{h}$$$$= \lim_{h \to 0} \frac{\sin x (\cos h - 1) + \cos x \sin h}{h}$$

Step 3: Separate terms$$= \lim_{h \to 0} [ \sin x \frac{\cos h - 1}{h} + \cos x \frac{\sin h}{h} ]$$

As \(h \to 0\), \(\frac{\cos h - 1}{h} \to 0\), \(\frac{\sin h}{h} \to 1\).

Step 4: Substitute limits$$= \sin x \times 0 + \cos x \times 1$$$$= \cos x$$

Final Answer:
\(\cos x\)

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Chapter Examination Questions

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SECTION A (40 Marks) - Answer ALL Questions

  1. The control panel at a Nairobi manufacturing plant is monitored by a sensor whose position changes with time according to the function \( s(t) = 4t^3 - 2t^2 + 5t \), where \( s \) is in centimetres and \( t \) in seconds. Find the instantaneous velocity of the sensor at \( t = 2 \) seconds. (4 marks)

  2. Using first principles, differentiate \( f(x) = \sin x \) with respect to \( x \). (4 marks)

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Am I competent?

At the start of this chapter we promised you would be able to:

  • confidently find the derivatives of various functions using differentiation
  • accurately determine the derivatives of hyperbolic functions
  • skillfully find the derivatives of inverse trigonometric functions
  • calculate rates of change and small changes in functions with ease
  • analyze stationary points of functions with two variables to understand their behavior
  • correctly compute integrals of algebraic functions
  • accurately find integrals of trigonometric functions
  • calculate integrals of logarithmic functions with confidence
  • determine integrals of hyperbolic and inverse functions effectively

Tick each one you can genuinely do.

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