Type: Individual
| Tools & Equipment | Materials |
|---|---|
| Valve clearance feeler gauges | Engine oil (SAE 15W-40) |
| Timing light | Clean lint-free cloth |
| Socket wrench set | |
| Screwdrivers | |
| Feeler gauge set |
| S/N | Item | Quantity |
|---|---|---|
| 1 | Valve clearance feeler gauges | 1 set per Candidate |
| 2 | Timing light | 1 Pc per 3 Candidates |
| 3 | Socket wrench set | 1 set per Candidate |
| 4 | Screwdrivers (flat and Phillips) | 1 set per Candidate |
| 5 | Feeler gauge set (metric, 0.10mm to 0.50mm) | 1 set per Candidate |
| 6 | Clean lint-free cloth | 2 Pcs per Candidate |
| 7 | Engine oil (SAE 15W-40) | 500 ml per Candidate |
| 8 | Tractor engine manual (specific to the model) | 1 Pc per Candidate |
| 9 | Personal protective equipment (overall, safety boots, gloves, goggles) | 1 set per Candidate |
| Items to be Evaluated | Marks Available | Marks Obtained | Comments |
|---|---|---|---|
| TASK 1: Preparation and PPE | |||
| Wore overall, safety boots, gloves, and goggles (Award 3 marks if all PPE worn correctly, otherwise zero) | 3 | ||
| Sub-Total | 3 | ||
| TASK 2: Valve Clearance Adjustment | |||
| Located and removed valve cover without damaging gasket (Award 2 marks for careful removal) | 2 | ||
| Identified inlet and exhaust valves correctly (Award 2 marks for correct identification) | 2 | ||
| Measured valve clearances with feeler gauge (Award 3 marks for correct measurement technique) | 3 | ||
| Adjusted valve clearance to 0.25 mm inlet and 0.30 mm exhaust using correct tools (Award 4 marks for accurate adjustment) | 4 | ||
| Reinstalled valve cover securely without leaks (Award 2 marks for proper reassembly) | 2 | ||
| Sub-Total | 13 | ||
| TASK 3: Ignition Timing Adjustment | |||
| Connected timing light according to manufacturer’s instructions (Award 2 marks for correct connection) | 2 | ||
| Set engine to idle and observed timing marks (Award 2 marks for correct observation) | 2 | ||
| Adjusted ignition timing to 10 degrees before top dead centre (Award 4 marks for accurate timing adjustment) | 4 | ||
| Tightened timing adjustment screws and rechecked timing (Award 2 marks for securing adjustment correctly) | 2 | ||
| Sub-Total | 10 | ||
| TASK 4: Final Checks and Clean-up | |||
| Checked for oil leaks and cleaned work area (Award 2 marks for thorough cleaning and leak check) | 2 | ||
| Applied a small amount of engine oil on valve cover gasket (Award 1 mark for lubrication) | 1 | ||
| Sub-Total | 3 | ||
| PRODUCT CHECKLIST | |||
| Valve clearances measured at 0.25 mm inlet and 0.30 mm exhaust within ±0.02 mm tolerance (Award 5 marks if clearances are within tolerance, else zero) | 5 | ||
| Ignition timing set accurately at 10 degrees before top dead centre ±1 degree (Award 5 marks if timing is accurate, else zero) | 5 | ||
| Valve cover reinstalled without leaks and secure fastening (Award 3 marks for secure and leak-free assembly) | 3 | ||
| Sub-Total | 13 | ||
| GRAND TOTAL | 42 | ||
Type: Individual
| Tools & Equipment | Materials |
|---|---|
| Wrenches (8mm, 10mm, 13mm) | Lithium-based grease |
| Screwdriver set | Personal Protective Equipment (overall, safety boots, hand gloves) |
| Feeler gauge set | |
| Grease gun | |
| Rags and cleaning brush |
| S/N | Item | Quantity |
|---|---|---|
| 1 | Wrenches (8mm, 10mm, 13mm) and screwdriver set | 1 set per Candidate |
| 2 | Feeler gauge set | 1 set per Candidate |
| 3 | Grease gun with lithium-based grease | 1 per 2 Candidates |
| 4 | Rags and cleaning brush | 1 set per Candidate |
| 5 | Massey Ferguson 375 tractor with clutch system | 1 per Candidate |
| 6 | Personal Protective Equipment (PPE): overall/dustcoat, safety boots, hand gloves | 1 set per Candidate |
| Items to be Evaluated | Marks Available | Marks Obtained | Comments |
|---|---|---|---|
| TASK 1: Preparation and Safety | |||
| Wore the required PPE (overall, safety boots, hand gloves) (Award 3 marks or zero) | 3 | ||
| Assembled all necessary tools and materials (Award 2 marks or zero) | 2 | ||
| Sub-Total | 5 | ||
| TASK 2: Clutch System Adjustment | |||
| Checked and cleaned the clutch linkage and pedal area (Award 2 marks or zero) | 2 | ||
| Measured clutch pedal free play using a ruler or feeler gauge (Award 3 marks or zero) | 3 | ||
| Loosened the lock nut and adjusted the clutch cable or rod to set free play to 10-15 mm (Award 4 marks or zero) | 4 | ||
| Tightened the lock nut securely after adjustment (Award 2 marks or zero) | 2 | ||
| Greased the clutch linkage points using the grease gun (Award 2 marks or zero) | 2 | ||
| Tested the clutch pedal for smooth engagement and disengagement (Award 4 marks or zero) | 4 | ||
| Sub-Total | 17 | ||
| TASK 3: Finishing and Clean-up | |||
| Cleaned the work area and tools after adjustment (Award 2 marks or zero) | 2 | ||
| Returned tools and materials to the designated place (Award 2 marks or zero) | 2 | ||
| Sub-Total | 4 | ||
| PRODUCT CHECKLIST | |||
| Clutch pedal free play correctly adjusted to between 10 mm and 15 mm (Award 5 marks or zero) | 5 | ||
| Clutch engages and disengages smoothly without slipping or dragging (Award 6 marks or zero) | 6 | ||
| All linkage points properly greased and free of dirt or debris (Award 3 marks or zero) | 3 | ||
| Sub-Total | 14 | ||
| GRAND TOTAL | 40 | ||