Baking  ·  Level 4
Bread Making
Chapter 3: Prepare flat bread
📚 8 Topics
⚑ What you will be able to do

By the end of this chapter, you will be able to:

  • Wear the correct personal protective equipment to keep yourself safe in the workplace.
  • Assemble all the ingredients and equipment needed for making flat bread accurately.
  • Weigh ingredients precisely according to the flat bread recipe.
  • Mix the flat bread ingredients correctly following the recipe steps.
  • Divide and shape the dough to meet workplace quality standards.
  • Proof the dough properly to ensure the best bread texture.
  • Bake the flat bread accurately according to the recipe instructions.
  • Cool the baked flat bread correctly to maintain freshness.
  • Package the flat bread properly following workplace procedures.
  • Clean all flat bread making equipment safely and hygienically.

Mastering these skills will help you create delicious, high-quality flat bread that customers will love and keep your workplace safe and efficient!

Compiled by: Elizabeth Ngugi

Preparing flat bread is a fundamental skill in the culinary field, essential for producing a staple food consumed widely across Kenya and beyond. Flat breads serve as versatile accompaniments in various meals, ranging from traditional dishes in county hospitals to hospitality services in hotels and restaurants. Understanding the precise ingredients and equipment required ensures consistent quality and efficiency in professional kitchens, such as those in universities or retail food outlets. This chapter introduces key terminology, ingredient roles, and equipment identification necessary for mastering flat bread preparation.

3.1 Definition of Terms

Learners in baking technology must grasp the basic terminology of flat bread preparation so that they can communicate clearly in a bakery and achieve consistent quality. Shared terms support standard recipes, accurate ordering of ingredients and safe use of equipment, whether the work is done in a small retail bakery, a hotel bakery or an institutional bakery unit.

Flat bread

Flat bread is bread made from a dough of flour, water and salt that is rolled, pressed or stretched into a thin, flat shape, so the finished product is much thinner than a loaf. Some flat breads are unleavened and contain no yeast, while others are lightly leavened with yeast and rise only a little before cooking. The dough is usually cooked quickly on a hot griddle, in a very hot oven or on a hot plate, which gives a soft, pliable bread that can be folded, wrapped or used to scoop food.

Example: in a small bakery, a baker mixes flour, water, salt and a little oil, divides the dough into balls, rolls each ball into a thin disc and cooks it on a griddle for a few minutes. The result is a soft flat bread, quite different from the tall, airy bun baked in a tin or on a tray.

3.1.1 Identification of ingredients for flat bread making

Flat breads such as chapati, naan, tortilla, pita and lavash are made from a small number of simple ingredients, so each one must be chosen correctly. A baker who can identify every ingredient by name, type and form selects the right one at the weighing stage, adjusts recipes sensibly and avoids costly mistakes. For example, a baker who uses self-raising flour in a yeasted pita recipe will get the wrong texture and an uneven puff.

Flour

Flour is the main ingredient and the base of every flat bread dough. Different flours are identified by their protein (gluten) content and by how much of the grain they contain. The types a baker should recognise are:

  • All-purpose flour: A versatile flour with moderate gluten content, suitable for soft chapati and tortilla doughs.
  • Bread flour: Contains higher gluten, which gives a strong, elastic dough for pita and naan that must stretch without tearing.
  • Whole wheat flour: Contains the bran and germ, adding fibre and a nutty flavour. It is used for wholemeal chapati but gives a denser texture.
  • Self-raising flour: Has a chemical raising agent already mixed in, so it gives a quick rise without yeast fermentation. It should not be used in a yeast recipe unless the recipe says so.
  • Gluten-free flour: Made from grains or starches other than wheat, used for customers who cannot eat gluten. It needs special recipes because it cannot form a gluten network.

Yeast

Yeast is a living single-celled organism that ferments sugars in the dough and produces carbon dioxide gas and alcohol, which lift the dough slightly and develop flavour. It is used only in the leavened flat breads, such as pita and naan, and is left out of unleavened types such as chapati. It is sold in three main forms: fresh (compressed) yeast, which is moist, perishable and kept cold; active dry yeast, which is usually dissolved in warm water before use; and instant dry yeast, which can be mixed directly into the flour. Yeast is killed by excessive heat, so it must never be mixed with very hot water.

Sugar

Sugar is the sweetener used in small amounts in leavened flat bread doughs, normally white granulated sugar, though brown sugar is also used in some recipes. It is identified by its dry, crystalline appearance and sweet taste. It should be stored dry in a closed container because it absorbs moisture and forms lumps.

Salt

Salt is a fine white crystalline mineral, normally sold as fine table or baking salt that dissolves easily in the dough. It is used in small amounts compared with the flour, but it is essential: flat bread made without salt tastes bland. Salt should be weighed accurately and, in yeasted doughs, kept away from direct contact with yeast when mixing the dry ingredients.

Margarine

Margarine is a solid fat made from vegetable oils. It is identified by its soft, spreadable or block form and its pale yellow colour. It is worked into chapati dough, or brushed on the cooked bread, and is cheaper than butter in many bakeries. Butter, ghee and liquid vegetable oil are used in the same way when a recipe calls for them. Margarine should be stored cold and used at the temperature the recipe specifies, usually soft but not melted.

Eggs

Eggs are used only in some flat bread recipes, for example certain naan doughs, where they enrich the dough. They are identified by size and freshness: the shell should be clean and uncracked, and the egg should have no unpleasant smell when broken. Eggs are perishable, so they must be kept cold and handled hygienically.

Water

Water is the liquid that hydrates the dry ingredients and carries the yeast in leavened doughs. It must be clean and safe to drink. Its temperature is controlled because water that is too hot kills yeast, while water that is too cold slows fermentation.

Milk

Milk, or yoghurt in some naan recipes, adds richness and softness to the crumb and encourages a golden colour on the cooked bread. It may replace part of the water, and it must be kept cold until use because it spoils quickly.

Baking powder

Baking powder is a chemical raising agent that releases gas when moistened and heated, giving a quick rise without fermentation. It is the raising agent found in self-raising flour and is suited to quick doughs, such as some flour tortilla recipes.

Baking soda

Baking soda needs an acidic ingredient, such as yoghurt, to release gas. It is used in some naan recipes for texture, and it must be measured carefully because too much leaves a bitter taste.

3.1.2 Role of ingredients for flat bread making

Each ingredient in flat bread has a specific function that affects the dough's texture, flavour and appearance. A baker who understands these roles can adjust a recipe sensibly when the flour changes, the weather is hot or a batch is too stiff, and can produce the same quality every day. This matters in every bakery that must deliver uniform products to customers.

Flour as the structural base

Flour provides the gluten proteins that form the dough's framework when mixed with water and kneaded. The type of flour influences elasticity and chewiness. For example, bread flour is preferred when a flat bread must be strong enough to be stretched thin and hold its shape during cooking without tearing.

Water as the hydration agent

Water activates the proteins and starches in flour, enabling gluten development and yeast fermentation. The amount of water determines dough consistency: too little gives a stiff dough that tears when rolled, and too much gives a sticky dough that cannot be shaped. In a bakery supplying regular customers, the water is measured accurately so that every batch handles the same.

Yeast as a leavening agent

Yeast ferments sugars and produces carbon dioxide, which creates small air pockets in the dough and makes the flat bread soft and pliable. In leavened flat breads, the baker controls fermentation time so the dough is ready for shaping at the planned time and the bread is ready for sale without delay.

Salt for flavour and gluten control

Salt enhances taste, strengthens the gluten and regulates yeast activity, preventing over-fermentation that would weaken the dough structure. A baker who forgets the salt will notice a bland flat bread and a dough that becomes slack and sticky.

Sugar as food for yeast and for colour

A small amount of sugar feeds the yeast in leavened doughs, improves flavour and helps the surface of the flat bread to brown during cooking. Too much sugar makes the bread brown too quickly, so the quantity must follow the recipe.

Margarine and oil for tenderness and shelf life

Margarine or oil lubricates the gluten strands, resulting in softer, more flexible bread, and helps it stay fresh longer. This is a crucial factor for bakery products that are packed and sold hours after baking, because flat bread without enough fat dries out and becomes brittle.

Eggs for richness and colour

Where a recipe includes eggs, they add richness, a slightly firmer structure and a golden colour. They are not used in every flat bread, but when used they improve flavour and softness.

3.1.3 Identification of equipment for making flat bread

Successful flat bread preparation depends on using the correct equipment, which varies from the small tools in a retail bakery to the large machines of a production bakery. Equipment is grouped by size and by how much labour it saves: large equipment, mechanical or labour-saving equipment, and small equipment. Proper selection improves efficiency, safety and product quality, and a baker must be able to name each item and state what it is used for.

Large

Large equipment is fixed or heavy and occupies floor or bench space in the production area. It is chosen according to the volume of bread the bakery plans to produce.

Name Specification Use
Oven Conventional or convection, variable temperature control Baking or finishing flat bread
Large griddle or hot plate Heavy flat metal plate, gas or electric heating Cooking flat bread in large quantities
Work table Stainless steel top, strong frame Dividing, rolling and shaping dough
Proofing cabinet Insulated, controlled warmth and humidity Allowing dough to rise in a stable environment
Baker's trolley and cooling racks Wheeled metal frame with shelves Holding trays and cooling baked bread
  • Oven: Temperature control is critical to avoid undercooking or burning, so the baker preheats it fully before loading.
  • Large griddle or hot plate: Gives direct, even heat for cooking many pieces at once, which suits busy production.
  • Work table: A stainless steel surface is preferred because it is easy to clean and sanitise between batches.
  • Proofing cabinet: Keeps dough at a steady warmth so that fermentation is predictable and does not depend on room temperature.
  • Baker's trolley and cooling racks: Allow air to circulate around baked bread so that steam escapes and the bread does not become soggy.

Mechanical/labour saving

Mechanical equipment is powered, usually by electricity, and replaces heavy manual work such as kneading, dividing and rolling. It increases output, makes products more uniform and reduces fatigue, but it must be used with guards in place and cleaned after each use.

Name Specification Use
Spiral mixer Fixed bowl with spiral hook, electric motor Mixing and kneading large batches of dough
Planetary mixer Bench or floor model with hook, beater and whisk attachments Mixing smaller dough batches and other mixtures
Dough divider Mechanical or hydraulic cutting head Dividing dough into equal portions
Dough sheeter Adjustable pair of rollers with conveyor Rolling dough to an even thickness
Flat bread press Flat plates, manual or hydraulic Pressing dough balls into discs
  • Spiral mixer: Develops gluten efficiently in large quantities of dough in a shorter time than hand kneading.
  • Planetary mixer: Suitable for lighter doughs and small batches, with different attachments for different tasks.
  • Dough divider: Produces portions of equal weight, which gives flat breads of consistent size and cooking time.
  • Dough sheeter: Passes dough between rollers set to the required gap, giving uniform thickness that cooks evenly.
  • Flat bread press: Shapes round, even discs quickly, saving the time of rolling each piece by hand.

Small

Small equipment is hand-held or portable and is found in every bakery, however small. It is used for measuring, mixing, shaping and cooking, and it must be washed and stored correctly after use.

Name Specification Use
Mixing bowl Stainless steel, various sizes Combining and kneading dough ingredients
Dough scraper Plastic or metal, flexible edge Dividing and handling dough
Rolling pin Wood or synthetic, smooth surface Flattening dough to desired thickness
Griddle pan Heavy-duty, non-stick surface Cooking flat bread evenly
Weighing scale Digital or mechanical, graduated in grams and kilograms Weighing ingredients and dough portions
Measuring jug Clear, graduated in millilitres and litres Measuring water and other liquids
Pastry brush Food-grade bristles or silicone Brushing oil, egg wash or melted margarine
  • Mixing bowl: Must be large enough to accommodate dough expansion, and stainless steel is preferred for hygiene.
  • Dough scraper: Facilitates clean handling of sticky dough and helps to clear the work table.
  • Rolling pin: Allows precise control over flat bread thickness, so each piece is uniform.
  • Griddle pan: Common in small-scale retail bakeries because it provides direct heat with little set-up.
  • Weighing scale: Ensures that flour, salt and dough portions are accurate, which is the basis of consistent quality.
  • Measuring jug: Gives accurate water quantities, which control dough consistency.
  • Pastry brush: Applies fat or glaze evenly, and a separate clean brush should be kept for this purpose.

Practice Questions

  1. Explain the differences between the types of flour used in bun making and how each affects the final product. (10 marks)
  2. Describe the role of yeast in flat bread making and how it influences dough characteristics. (8 marks)
  3. List and explain the purpose of five essential pieces of equipment used in flat bread preparation. (10 marks)
  4. Discuss how water quality and quantity affect the dough during flat bread making in a professional kitchen. (7 marks)
  5. Identify common sweeteners used in bun making and explain their dual role in fermentation and flavor enhancement. (5 marks)
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🔒3.2 Collecting and Assembling Ingredients for Flat Bread Making

Collecting and assembling the right ingredients is a foundational step in flat bread preparation that directly influences the quality, texture, and taste of the final product. In Kenya, where diverse culinary traditions and food security considerations coexist…

🔒3.3 Collecting and Assembling Equipment and Materials for Making Flat Bread

Efficient flat bread production depends not only on quality ingredients but also on having the appropriate equipment and materials ready and functional. Various Kenyan enterprises, from retail bakeries in Nakuru to university catering services in Eldoret, rely…

🔒3.4 Hygiene Practices

Maintaining hygiene throughout the bread-making process is essential to ensure the safety and quality of the final product. In bakeries of every size, from small retail bakeries to large production units, adherence to hygiene practices protects consumers from…

🔒3.5 Types of flat bread

Flat bread is a versatile bread eaten in many parts of the world, and bakeries, hotel kitchens and restaurants use it for wraps, accompaniments and quick, affordable meals. Understanding the different types enables a baker to meet varied customer preferences a…

🔒3.6 Flat bread making process

The flat bread making process is the ordered series of stages that turns weighed ingredients into finished, evenly cooked breads such as chapati, naan, tortilla, pita and lavash. In a bakery, following the stages in the right order and controlling time and tem…

🔒3.7 Faults in Flat Bread Making

Faults in flat bread making can significantly affect the quality, appearance, taste, and shelf life of the final product. In the Kenyan food industry, from county referral hospitals’ patient feeding programs to retail bakeries in Nairobi, understanding these f…

🔒3.8 Packaging and storage

Packaging and storage are critical stages in flat bread production, affecting shelf life, hygiene, and customer satisfaction. Bakeries supplying shops, supermarkets, hotels and institutions must ensure appropriate packaging and storage to maintain bread freshn…

Chapter Summary

This chapter began by defining key terms related to flat bread making, including the identification and roles of various ingredients essential for producing quality flat bread. It also outlined the necessary equipment used in the preparation process. The importance of properly collecting and assembling both ingredients and equipment was emphasized to ensure efficiency and consistency. Hygiene practices were thoroughly covered, highlighting personal, environmental, and food hygiene to maintain safety and quality standards. Various types of flat bread were introduced, illustrating the diversity within this category. The chapter then detailed the step-by-step flat bread making process, providing a clear framework for production. Common faults encountered during flat bread making were examined to help identify and correct errors. Finally, appropriate packaging and storage methods were discussed to preserve freshness and extend shelf life.

Self-Assessment

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A. Written Assessment

  1. Define the term "flat bread" and explain how it differs from other types of bread. (4 marks)
  2. List five essential ingredients used in making flat bread and describe the role of each. (5 marks)
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Chapter Examination Questions

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SECTION A (40 Marks) - Answer ALL Questions

  1. Define flat bread and explain its significance in Kenyan hospitality establishments such as hotels. (4 marks)
  2. Identify five key ingredients used in flat bread making and briefly describe the role of each. (4 marks)
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Am I competent?

At the start of this chapter we promised you would be able to:

  • Wear the correct personal protective equipment to keep yourself safe in the workplace.
  • Assemble all the ingredients and equipment needed for making flat bread accurately.
  • Weigh ingredients precisely according to the flat bread recipe.
  • Mix the flat bread ingredients correctly following the recipe steps.
  • Divide and shape the dough to meet workplace quality standards.
  • Proof the dough properly to ensure the best bread texture.
  • Bake the flat bread accurately according to the recipe instructions.
  • Cool the baked flat bread correctly to maintain freshness.
  • Package the flat bread properly following workplace procedures.
  • Clean all flat bread making equipment safely and hygienically.

Tick each one you can genuinely do.

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