Biomedical Engineering  ·  Level 6
Operation Theatre Equipment
Chapter 9: Perform Heart lung machine maintenance
📚 6 Topics
⚑ What you will be able to do

By the end of this chapter, you will be able to:

  • Apply health hazard precautions and follow safety procedures correctly during Heart Lung machine maintenance.
  • Inspect Heart Lung machine parts thoroughly according to the service manual.
  • Perform fault diagnosis on the Heart Lung machine accurately by following the service manual.
  • Clean Heart Lung machine parts properly following the instructions in the service manual.
  • Maintain faulty Heart Lung machine parts correctly according to the manufacturer’s specifications.
  • Perform an operational check on the Heart Lung machine safely and accurately as described in the service manual.
  • Carry out equipment user training following the instructions in the user manual.
  • Prepare the Heart Lung machine service report accurately following the correct work procedure.

Mastering these skills ensures the Heart Lung machine works reliably, helping save lives during critical surgeries.

The heart lung machine, also known as the cardiopulmonary bypass machine, plays a pivotal role in open-heart surgeries performed in Kenyan hospitals and specialized cardiac centers. This equipment temporarily takes over the functions of the heart and lungs during surgery, ensuring continuous circulation and oxygenation of blood. For biomedical engineers maintaining this sophisticated device, understanding its functions is essential to guarantee patient safety and surgical success. The following sections explain the core functions of the heart lung machine and their relevance in the clinical setting.

9.1 Functions of Heart Lung Machine

In the context of biomedical engineering in Kenya, particularly in major hospitals like Kenyatta National Hospital and private cardiac units, the heart lung machine’s functions must be meticulously maintained. These functions are critical for supporting life during cardiac procedures where the heart must be stopped or its function impaired. The machine’s ability to oxygenate blood, maintain circulation, regulate temperature, and remove carbon dioxide highlights its complexity and the need for precise maintenance protocols.

9.1.1 Pumping Function and Circulatory Support

The primary function of the heart lung machine is to replicate the pumping action of the heart, ensuring continuous blood circulation throughout the body during surgery. This is achieved by a mechanical pump that moves blood from the patient’s venous system to the arterial system, bypassing the heart.

Components of Pumping Function

  • Venous Reservoir: Collects deoxygenated blood from the patient’s body, acting as a temporary storage before pumping.
  • Mechanical Pump: Often a roller or centrifugal pump, it propels blood forward, mimicking the heart’s pumping action.
  • Arterial Line: Delivers oxygenated blood back into the patient’s arterial system.
  • Flow Control Mechanism: Regulates the speed and volume of blood pumped to match physiological requirements.
  • Safety Alarms: Alert operators to abnormal flow rates or pressures to prevent tissue hypoxia or vascular damage.

Maintaining the pumping function requires careful calibration to ensure blood flow matches the patient’s metabolic needs. For example, during a coronary artery bypass surgery at a county hospital, the biomedical engineer must verify pump speed and volume settings to prevent complications such as low perfusion or excessive pressure that could damage blood vessels.

9.1.2 Oxygenation and Gas Exchange

Another critical function is oxygenating the blood and removing carbon dioxide, substituting for the lungs during surgery. This is accomplished through an oxygenator component within the machine.

Key Aspects of Oxygenation Function

  • Membrane Oxygenator: Facilitates gas exchange by allowing oxygen to diffuse into the blood and carbon dioxide to diffuse out.
  • Gas Supply System: Provides a controlled mixture of oxygen and air to the oxygenator.
  • Blood-Gas Interface: The surface area and material of the membrane affect efficiency and hemocompatibility.
  • Temperature Regulation: Controls blood temperature to optimize oxygen uptake and patient homeostasis.
  • Monitoring Sensors: Measure oxygen saturation, partial pressures of gases, and blood pH in real time.

In practice, a biomedical engineer at a Nairobi private hospital ensures the oxygenator membrane is intact-free from clots or damage, and that gas supplies are uninterrupted. Failure in oxygenation can lead to hypoxia, jeopardizing patient outcomes during cardiac surgery.

9.1.3 Temperature Regulation and Thermal Control

The heart lung machine also regulates the temperature of the circulating blood to assist in protecting organs and tissues during surgery. Hypothermia induced by cooling reduces metabolic demand, while rewarming prepares the patient for normal physiological function post-surgery.

Functions of Thermal Control

  • Heat Exchanger: Integrated within the circuit to warm or cool blood as necessary.
  • Temperature Sensors: Continuously monitor blood temperature to maintain it within targeted ranges.
  • Thermoregulation Protocols: Enable gradual cooling and rewarming to prevent thermal shock.
  • Safety Cut-offs: Prevent blood temperatures from exceeding safe limits.
  • Integration with Perfusionist Controls: Allow adjustment of temperature based on surgical stage and patient condition.

For instance, during a valve replacement procedure at a county referral hospital, the biomedical engineer collaborates with perfusionists to set temperature parameters that minimize ischemic injury to organs. Proper maintenance of heat exchangers is vital to avoid thermal regulation failures.

9.1.4 Removal of Carbon Dioxide and Blood Filtration

Besides oxygen delivery, the heart lung machine removes carbon dioxide from the blood and filters out microemboli and debris that may occur during surgery.

Components and Mechanisms for CO2 Removal and Filtration

  • Oxygenator Gas Exchange Surface: Facilitates CO2 diffusion from blood to gas phase.
  • Filters: Positioned in the circuit to trap air bubbles, clots, and particulate matter.
  • Bubble Detectors: Sensors that detect air emboli and activate alarms or stop pumps.
  • Defoaming Agents: Used within the oxygenator to reduce foam formation that can impair gas exchange.
  • Circuit Design: Optimized to minimize blood trauma and ensure efficient filtration.

In clinical settings such as at a university hospital, biomedical engineers ensure that filters are replaced regularly and bubble detectors are calibrated to prevent air embolism, a potentially fatal complication. Proper CO2 removal maintains acid-base balance and respiratory homeostasis during cardiopulmonary bypass.

Practice Questions

  1. Explain how the pumping function of the heart lung machine supports circulation during cardiac surgery and discuss the components involved. (10 marks)
  2. Describe the oxygenation process within the heart lung machine and outline the key elements that ensure effective gas exchange. (10 marks)
  3. Discuss the importance of temperature regulation in the heart lung machine and how it is achieved during surgery. (10 marks)
  4. Identify and explain the mechanisms by which the heart lung machine removes carbon dioxide and filters blood during cardiopulmonary bypass. (10 marks)
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🔒9.2 Parts of Heart Lung Machine

The heart lung machine, also known as the cardiopulmonary bypass machine, is a critical device in cardiac surgery that temporarily takes over the function of the heart and lungs during operations such as open-heart surgery. Understanding its parts is essential…

🔒9.3 Principle of Operations of Heart Lung Machine

The heart lung machine, also known as the cardiopulmonary bypass machine, is a critical device in cardiac surgery that temporarily takes over the function of the heart and lungs during operations such as open-heart surgery. In the Kenyan medical context, where…

🔒9.4 Fault Diagnosis

Fault diagnosis is a critical skill for biomedical engineers maintaining heart lung machines in Kenyan hospitals and surgical centers. These machines are vital during cardiopulmonary bypass procedures, where any malfunction can have severe consequences for pat…

🔒9.5 Maintenance Procedures

The heart lung machine (HLM) is a critical device in cardiothoracic surgeries, responsible for temporarily taking over the function of the heart and lungs. In Kenya, where cardiac surgery services are expanding in both public and private hospitals, proper main…

🔒9.6 Safety Procedures

In Kenyan biomedical engineering practice, particularly within hospital operation theatres, strict adherence to safety procedures during heart lung machine maintenance is indispensable. The heart lung machine, a critical life-support device during cardiopulmon…

Chapter Summary

This chapter explored the functions of the heart lung machine, highlighting its critical role in temporarily taking over the functions of the heart and lungs during cardiac surgery to maintain circulation and oxygenation. The main parts of the machine were examined, including the pump, oxygenator, heat exchanger, and control systems, each essential for effective operation. The principle of operation was discussed, focusing on how the machine circulates and oxygenates blood outside the patient’s body while regulating temperature. Fault diagnosis techniques were presented to identify common mechanical and functional issues that can arise during use. Detailed maintenance procedures were outlined to ensure the machine remains reliable and safe, emphasizing routine checks and component servicing. Safety procedures were stressed throughout the chapter, underscoring protocols to protect both the patient and the medical team. Specifications and recommended equipment ratios for training purposes were also included to support proper handling and skill development. Overall, the chapter provided comprehensive guidance on maintaining the heart lung machine for optimal performance in the operating theatre.

Self-Assessment

🔒 PDFDownload this self-assessment, with answers

A. Written Assessment

  1. What is the primary function of the heart lung machine during cardiac surgery? (2 marks)
  2. Identify five main components of a heart lung machine and briefly describe their roles. (5 marks)
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Chapter Examination Questions

🔒 PDFDownload these examination questions, with worked answers

SECTION A (40 Marks) - Answer ALL Questions

  1. Describe the primary function of a heart lung machine during open-heart surgery. (4 marks)
  2. Identify and explain the role of five key parts of a heart lung machine used in Kenyan cardiac theatres. (4 marks)
🔒18 more in this section.

Chapter Practical Activities

Practical 1: Identify and explain functions of Heart Lung Machine

Biomedical Engineering · Level 6
Operation Theatre Equipment
PRACTICAL ASSESSMENT
TIME: 4 HOURS
⬇ PDFCandidate Instructions (Candidate Tool)

Type: Individual

INSTRUCTIONS TO CANDIDATE:
1.  You are required to perform the following task:
i.  Identify and label at least six main parts of the heart lung machine and explain their functions in a cardiac surgery setting.
2.  You have been provided with the following resources for the practical task:
Tools & EquipmentMaterials
Standard Tool Kit (Screwdrivers, Pliers, Allen Keys)Sticky Notes
Disposable Gloves
Dustcoat
Safety Boots
Surgical Mask
Head Gear
Service Manual for Heart Lung Machine
⬇ PDFResources Required (Cutting List)
S/NItemQuantity
1Heart Lung Machine1 Pc per Candidate
2Sticky Notes6 Pcs per Candidate
3Disposable Gloves1 Pair per Candidate
4Dustcoat1 Pc per Candidate
5Safety Boots1 Pair per Candidate
6Surgical Mask1 Pc per Candidate
7Head Gear1 Pc per Candidate
8Standard Tool Kit (Screwdrivers, Pliers, Allen Keys)1 Pc per Candidate
9Service Manual for Heart Lung Machine1 Pc per Candidate
⬇ PDFAssessor Guide
Items to be EvaluatedMarks AvailableMarks ObtainedComments
TASK 1: WEAR PERSONAL PROTECTIVE EQUIPMENT
Wore dustcoat
(Award 1 mark if worn, 0 if not)
1
Wore safety boots
(Award 1 mark if worn, 0 if not)
1
Wore surgical mask
(Award 1 mark if worn, 0 if not)
1
Wore head gear
(Award 1 mark if worn, 0 if not)
1
Wore disposable gloves
(Award 1 mark if worn, 0 if not)
1
Sub-Total5
TASK 2: IDENTIFY AND LABEL PARTS OF THE HEART LUNG MACHINE
Identified and labeled oxygenator
(Award 1 mark for correct identification)
1
Identified and labeled pump console
(Award 1 mark for correct identification)
1
Identified and labeled heat exchanger
(Award 1 mark for correct identification)
1
Identified and labeled arterial filter
(Award 1 mark for correct identification)
1
Identified and labeled reservoir
(Award 1 mark for correct identification)
1
Identified and labeled control panel
(Award 1 mark for correct identification)
1
Sub-Total6
TASK 3: EXPLAIN FUNCTIONS OF IDENTIFIED PARTS
Explained function of oxygenator
(Award 2 marks for accurate explanation)
2
Explained function of pump console
(Award 2 marks for accurate explanation)
2
Explained function of heat exchanger
(Award 2 marks for accurate explanation)
2
Explained function of arterial filter
(Award 2 marks for accurate explanation)
2
Explained function of reservoir
(Award 2 marks for accurate explanation)
2
Explained function of control panel
(Award 2 marks for accurate explanation)
2
Sub-Total12
TASK 4: MAINTAIN WORK AREA AND REPORT
Maintained clean working area after task
(Award 1 mark for good housekeeping)
1
Prepared clear service report with date, machine name, observations and procedures
(Award up to 2 marks for complete and clear report)
2
Sub-Total3
PRODUCT CHECKLIST
Correctly labeled six main parts of the heart lung machine
(Award 1 mark per correctly labeled part)
6
Provided accurate explanations for functions of all labeled parts
(Award 2 marks per correct function explanation)
12
Sub-Total18
GRAND TOTAL44
ASSESSMENT OUTCOME:   ☐ Competent    ☐ Not Yet Competent (competent if at least 50%)

Practical 2: Identify and assemble parts of Heart Lung Machine

Biomedical Engineering · Level 6
Operation Theatre Equipment
PRACTICAL ASSESSMENT
TIME: 4 HOURS
⬇ PDFCandidate Instructions (Candidate Tool)

Type: Individual

INSTRUCTIONS TO CANDIDATE:
1.  You are required to perform the following task:
i.  Identify, label, and assemble the main parts of a Heart Lung Machine measuring approximately 1200mm x 800mm x 1400mm.
2.  You have been provided with the following resources for the practical task:
Tools & EquipmentMaterials
Standard tool kitDisposable gloves
Sticky notesDust coat
Safety boots
Cleaning cloth
⬇ PDFResources Required (Cutting List)
S/NItemQuantity
1Heart Lung Machine (disassembled)1 Pc per Candidate
2Sticky notes6 Pcs per Candidate
3Standard tool kit (screwdrivers, pliers, wrenches)1 Set per Candidate
4Disposable gloves1 Pair per Candidate
5Dust coat1 Pc per Candidate
6Safety boots1 Pair per Candidate
7Cleaning cloth2 Pcs per Candidate
⬇ PDFAssessor Guide
Items to be EvaluatedMarks AvailableMarks ObtainedComments
TASK 1: WEAR PERSONAL PROTECTIVE EQUIPMENT
Wore dust coat
(Award 1 mark for wearing dust coat)
1
Wore safety boots
(Award 1 mark for wearing safety boots)
1
Wore disposable gloves
(Award 1 mark for wearing gloves)
1
Sub-Total3
TASK 2: IDENTIFY AND LABEL MAIN PARTS OF THE HEART LUNG MACHINE
Identified and labeled Oxygenator
(Award 1 mark for correct identification and label)
1
Identified and labeled Pump Console
(Award 1 mark for correct identification and label)
1
Identified and labeled Heat Exchanger
(Award 1 mark for correct identification and label)
1
Identified and labeled Control Panel
(Award 1 mark for correct identification and label)
1
Identified and labeled Tubing Circuit
(Award 1 mark for correct identification and label)
1
Sub-Total5
TASK 3: ASSEMBLE THE HEART LUNG MACHINE PARTS
Assembled Oxygenator correctly to Pump Console
(Award 2 marks for correct assembly with proper fittings)
2
Connected Heat Exchanger properly within the circuit
(Award 2 marks for correct connection and secure fitting)
2
Mounted Control Panel securely on machine frame
(Award 1 mark for secure mounting)
1
Arranged Tubing Circuit without kinks or leaks
(Award 2 marks for proper tubing arrangement and leak-free assembly)
2
Sub-Total7
TASK 4: CLEAN AND PREPARE THE MACHINE FOR USE
Used cleaning cloth to wipe parts before assembly
(Award 1 mark for proper cleaning)
1
Maintained clean working area throughout
(Award 1 mark for good housekeeping)
1
Sub-Total2
PRODUCT CHECKLIST
Assembled Heart Lung Machine dimensions approximately 1200mm length x 800mm width x 1400mm height
(Award 2 marks for correct overall dimensions within ±20mm tolerance)
2
All main parts correctly assembled and firmly fixed
(Award 3 marks for correct and secure assembly of all labeled parts)
3
No visible damage or loose connections
(Award 2 marks for intact and stable final assembly)
2
Sub-Total7
GRAND TOTAL24
ASSESSMENT OUTCOME:   ☐ Competent    ☐ Not Yet Competent (competent if at least 50%)
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🔒Demonstrate Principle of Operation of Heart Lung MachinePractical 3
🔒Perform Fault Diagnosis on Heart Lung MachinePractical 4
🔒Routine Maintenance of Heart Lung MachinePractical 5
🔒Implement Safety Procedures During Heart Lung Machine MaintenancePractical 6
🔒Assemble heart lung machine components according to specificationsPractical 7
🔒Troubleshoot and rectify electrical faults in a Heart Lung MachinePractical 8
🔒Calibrate Heart Lung Machine for Optimal OperationPractical 9
🔒Document Maintenance and Fault Diagnosis Reports for Heart Lung MachinePractical 10
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Am I competent?

At the start of this chapter we promised you would be able to:

  • Apply health hazard precautions and follow safety procedures correctly during Heart Lung machine maintenance.
  • Inspect Heart Lung machine parts thoroughly according to the service manual.
  • Perform fault diagnosis on the Heart Lung machine accurately by following the service manual.
  • Clean Heart Lung machine parts properly following the instructions in the service manual.
  • Maintain faulty Heart Lung machine parts correctly according to the manufacturer’s specifications.
  • Perform an operational check on the Heart Lung machine safely and accurately as described in the service manual.
  • Carry out equipment user training following the instructions in the user manual.
  • Prepare the Heart Lung machine service report accurately following the correct work procedure.

Tick each one you can genuinely do.

So, are you there yet?

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