Biomedical Engineering  ·  Level 5
Operation Theatre Equipment
Chapter 9: Perform heart lung machine maintenance
📚 6 Topics
⚑ What you will be able to do

By the end of this chapter, you will be able to:

  • Apply health hazard awareness and follow safety procedures correctly during heart lung machine maintenance.
  • Inspect heart lung machine parts accurately according to the service manual.
  • Perform fault diagnosis on the heart lung machine following the service manual instructions.
  • Clean heart lung machine parts thoroughly and correctly as described in the service manual.
  • Maintain faulty heart lung machine parts following the manufacturer’s specifications.
  • Perform an operational check on the heart lung machine accurately following the service manual.
  • Carry out equipment user training accurately following the user manual.
  • Prepare the heart lung machine service report correctly following the work procedure.

These skills are essential to ensure the heart lung machine works safely and reliably, helping save lives during critical surgeries.

Operation theatre environments in Kenya rely heavily on advanced biomedical equipment to support complex surgical procedures. Among these, the heart lung machine plays a vital role in cardiothoracic surgeries by temporarily taking over the functions of the heart and lungs, ensuring patient stability during operations. Proper understanding of the heart lung machine’s functions is crucial for biomedical engineers tasked with maintenance, as any malfunction can have critical consequences. This chapter provides an in-depth exploration of the functions of the heart lung machine within the Kenyan healthcare setting.

9.1 Functions of Heart Lung Machine

The heart lung machine, also known as the cardiopulmonary bypass (CPB) machine, is an essential device in open-heart surgeries and other cardiac procedures requiring cessation of the heart’s activity. It maintains systemic circulation and oxygenation, allowing surgeons to operate on a still and bloodless heart. Biomedical engineers supporting institutions like Kenyatta National Hospital or county hospitals must comprehend the machine’s core functions to ensure reliability and patient safety during operations.

9.1.1 Mechanical Circulation and Blood Pumping

Mechanical circulation is the primary function of the heart lung machine, where it replaces the pumping action of the heart. This function is vital during surgeries that require the heart to be stopped, such as valve replacements or coronary artery bypass grafting.

Components and Operation

  • Blood Pump: The machine uses a roller or centrifugal pump to propel blood through the extracorporeal circuit. The pump must maintain a steady flow rate tailored to the patient’s body surface area and metabolic needs.
  • Flow Control: Precise control mechanisms regulate the blood flow, preventing hemolysis or excessive pressure that can damage blood cells or vascular structures.
  • Pressure Monitoring: Continuous monitoring of arterial and venous pressures ensures the machine mimics physiological conditions, preventing complications such as embolism or ischemia.
  • Circuit Integrity: Tubing and connectors must be free from leaks and kinks to maintain uninterrupted circulation.
  • Emergency Bypass: Systems are in place to quickly switch to manual operation in case of pump failure, preserving patient safety.

Example: At a county referral hospital, a malfunctioning roller pump led to reduced blood flow during bypass, highlighting the need for regular calibration and maintenance by biomedical engineers.

9.1.2 Oxygenation of Blood

The heart lung machine oxygenates venous blood, replacing the lungs’ function during surgery. This process is critical for maintaining tissue oxygen supply when pulmonary ventilation is suspended.

Oxygenator Functionality

  • Gas Exchange Membrane: The oxygenator contains a semi-permeable membrane allowing oxygen to diffuse into the blood and carbon dioxide to diffuse out.
  • Sweep Gas Control: The machine regulates the flow of oxygen and air mixture (sweep gas) to optimize oxygenation and carbon dioxide removal.
  • Temperature Regulation: Oxygenators often incorporate heat exchangers to warm or cool blood, assisting in patient temperature management during surgery.
  • Blood Compatibility: The oxygenator’s materials are biocompatible to minimize activation of coagulation or immune responses.
  • Monitoring Gas Levels: Sensors verify oxygen saturation and carbon dioxide levels in the blood to ensure adequate respiratory function.

In Nairobi’s private hospitals, the use of modern hollow-fiber membrane oxygenators has improved patient outcomes by reducing inflammatory responses during bypass.

9.1.3 Removal of Carbon Dioxide and Waste Gases

While oxygenating blood, the heart lung machine simultaneously removes carbon dioxide and other metabolic waste gases, preventing acidosis and maintaining acid-base balance.

Mechanisms of Gas Removal

  • Diffusion Gradient: Carbon dioxide diffuses from the blood across the oxygenator membrane into the sweep gas, following a concentration gradient.
  • Sweep Gas Flow Rate: Adjusting the sweep gas flow controls the rate of carbon dioxide removal, critical for maintaining normal blood pH.
  • pH Monitoring: Integrated sensors monitor blood pH to detect and correct imbalances promptly.
  • Ventilation Simulation: The machine simulates lung ventilation, ensuring that gas exchange meets metabolic demands.
  • Waste Gas Exhaust: The system safely vents removed gases away from the operating room environment.

At a teaching hospital in Mombasa, precise control of sweep gas flow during pediatric cardiac surgery was essential to avoid CO2 build-up, underscoring the importance of machine calibration.

9.1.4 Temperature Control of Blood

Temperature regulation is another critical function of the heart lung machine, as hypothermia or hyperthermia can significantly affect patient outcomes during surgery.

Temperature Management Features

  • Heat Exchanger: Integrated heat exchangers warm or cool blood before it returns to the patient, allowing controlled hypothermia or normothermia.
  • Temperature Sensors: Continuous monitoring of blood temperature ensures target temperatures are maintained throughout the procedure.
  • Therapeutic Hypothermia: Cooling the blood reduces metabolic rate and protects organs during prolonged surgeries.
  • Rewarming Phase: Gradual warming prevents complications such as arrhythmias and coagulopathy as surgery concludes.
  • Alarm Systems: Alerts notify the surgical team of temperature deviations, enabling immediate corrective action.

In a Nairobi hospital, effective temperature management via the heart lung machine contributed to reduced postoperative complications in cardiac surgery patients.

Practice Questions

  1. Explain how the heart lung machine replaces the heart’s function during cardiac surgery. (10 marks)
  2. Describe the role of the oxygenator in the heart lung machine and how it maintains blood oxygenation. (10 marks)
  3. Discuss the importance of carbon dioxide removal by the heart lung machine and how it is achieved. (10 marks)
  4. Outline the methods used by the heart lung machine to regulate blood temperature during surgery. (10 marks)
The rest of this chapter
🔒

Create a free account to open more of this chapter.

Free: practical guides, quick cards, workplace scenarios and more.

Create a free account
🔒9.2 Parts of Heart Lung Machine

The heart lung machine, also known as the cardiopulmonary bypass machine, is a critical device used during open-heart surgeries to temporarily take over the functions of the heart and lungs. In Kenya, biomedical engineers working in cardiac units of hospitals…

🔒9.3 Principle of Operations of Heart Lung Machine

The heart lung machine, also known as the cardiopulmonary bypass machine, plays a critical role in cardiac surgeries by temporarily taking over the function of the heart and lungs. In Kenya’s healthcare facilities such as Kenyatta National Hospital and regiona…

🔒9.4 Fault Diagnosis

In the context of biomedical engineering, particularly in Kenyan hospitals and specialized cardiac centers, fault diagnosis of the heart lung machine is critical. The heart lung machine supports cardiopulmonary bypass during open-heart surgeries, and any malfu…

🔒9.5 Maintenance Procedures

Maintenance of the heart lung machine is critical to ensure patient safety and optimal machine performance during cardiopulmonary bypass surgeries in Kenyan hospitals. Biomedical engineers working in institutions such as Kenyatta National Hospital or private c…

🔒9.6 Safety Procedures

Safety procedures in the maintenance of heart lung machines are critical to protect biomedical engineers, operating theatre staff, and patients. In Kenya’s healthcare environment, where resources may sometimes be limited, strict adherence to safety protocols e…

Chapter Summary

This chapter examined the heart lung machine, beginning with its essential functions in supporting circulatory and respiratory processes during cardiac surgery. It detailed the key parts of the machine, explaining their roles in ensuring effective blood oxygenation and circulation. The principle of operation was explored, highlighting how the machine mimics the heart and lungs to maintain patient stability. Fault diagnosis techniques were discussed to identify common mechanical or functional issues that could compromise performance. Maintenance procedures were outlined to ensure the machine remains reliable, including routine checks and component servicing. Finally, safety procedures were emphasized to protect both patients and operators during use, underscoring the importance of strict adherence to protocols in the operating theatre environment.

Self-Assessment

🔒 PDFDownload this self-assessment, with answers

A. Written Assessment

  1. What are the primary functions of a heart lung machine during cardiopulmonary bypass? (3 marks)
  2. Identify and describe five main components of the heart lung machine. (5 marks)
🔒26 more in this section.

Chapter Examination Questions

🔒 PDFDownload these examination questions, with worked answers

SECTION A (40 Marks) - Answer ALL Questions

  1. Explain the primary function of the heart lung machine during open heart surgery. (4 marks)
  2. Identify and describe three key parts of the heart lung machine and their roles. (4 marks)
🔒18 more in this section.

Chapter Practical Activities

Practical 1: Identify and Explain Functions of Heart Lung Machine

Biomedical Engineering · Level 5
Operation Theatre Equipment
PRACTICAL ASSESSMENT
TIME: 4 HOURS
⬇ PDFCandidate Instructions (Candidate Tool)

Type: Individual

INSTRUCTIONS TO CANDIDATE:
1.  You are required to perform the following task:
i.  Identify and explain the functions of the heart lung machine components and controls as per the manufacturer's specifications.
2.  You have been provided with the following resources for the practical task:
Tools & EquipmentMaterials
Heart Lung Machine UnitSurgical Mask
Digital Multi-meterSurgical Cap
Phase TesterLab Coat
Manufacturer's Operation ManualPowdered Gloves
Foolscap Paper and PenSafety Boots
⬇ PDFResources Required (Cutting List)
S/NItemQuantity
1Heart Lung Machine Unit1 Pc per Candidate
2Manufacturer's Operation Manual1 Pc per Candidate
3Digital Multi-meter1 Pc per Candidate
4Surgical Mask2 Pcs per Candidate
5Surgical Cap1 Pc per Candidate
6Lab Coat1 Pc per Candidate
7Powdered Gloves2 Pairs per Candidate
8Foolscap Paper and Pen1 Set per Candidate
9Phase Tester1 Pc per Candidate
10Safety Boots1 Pair per Candidate
⬇ PDFAssessor Guide
Items to be EvaluatedMarks AvailableMarks ObtainedComments
TASK 1: PPE and Pre-Operational Checks
Wore required PPE: lab coat, surgical mask, surgical cap, gloves, safety boots
(Award 1 mark for each correctly worn PPE)
5
Performed visual inspection of the heart lung machine for cleanliness and physical damage
(Award 2 marks for thorough inspection)
2
Checked electrical power connection using phase tester
(Award 2 marks if phase tester correctly used and power verified)
2
Sub-Total9
TASK 2: Identification and Explanation of Heart Lung Machine Functions
Identified the main components: pump console, oxygenator, heat exchanger, reservoirs, control panel
(Award 1 mark for each correct component identified)
6
Explained the function of the pump console (circulation of blood)
(Award 3 marks for clear and accurate explanation)
3
Explained the function of the oxygenator (oxygenation of blood)
(Award 3 marks for clear and accurate explanation)
3
Explained the function of heat exchanger (temperature control of blood)
(Award 3 marks for clear and accurate explanation)
3
Explained the purpose of reservoirs (blood volume management)
(Award 2 marks for clear and accurate explanation)
2
Explained control panel functions including flow rate, pressure monitoring, and alarm systems
(Award 3 marks for clear and accurate explanation)
3
Sub-Total20
TASK 3: Functional Testing and Documentation
Performed power on test and verified machine startup
(Award 2 marks for successful power on and startup)
2
Checked and demonstrated control panel indicators and alarms
(Award 3 marks for correct demonstration)
3
Recorded machine model, serial number, date of assessment, and technician's name
(Award 3 marks for accurate and complete documentation)
3
Noted any defects or adjustments and updated maintenance log
(Award 3 marks for properly noting defects and updating logs)
3
Sub-Total11
PRODUCT CHECKLIST
Candidate’s written explanation of heart lung machine functions is clear, complete, and matches manufacturer's specifications
(Award up to 10 marks based on accuracy, completeness, and clarity)
10
Sub-Total10
GRAND TOTAL50
ASSESSMENT OUTCOME:   ☐ Competent    ☐ Not Yet Competent (competent if at least 50%)

Practical 2: Identify and assemble parts of heart lung machine

Biomedical Engineering · Level 5
Operation Theatre Equipment
PRACTICAL ASSESSMENT
TIME: 4 HOURS
⬇ PDFCandidate Instructions (Candidate Tool)

Type: Individual

INSTRUCTIONS TO CANDIDATE:
1.  You are required to perform the following task:
i.  Identify and correctly assemble the heart lung machine with dimensions approximately 1200mm x 600mm x 800mm.
2.  You have been provided with the following resources for the practical task:
Tools & EquipmentMaterials
Phillips screwdriverHeart lung machine main console
Wrench setOxygenator unit
FlashlightPump console with tubing set
Heat exchanger
Reservoir
Tubing clamps
Surgical gloves
Protective goggles
Lab coat
Cleaning cloths
⬇ PDFResources Required (Cutting List)
S/NItemQuantity
1Heart lung machine main console1 Pc per Candidate
2Oxygenator unit1 Pc per Candidate
3Pump console with tubing set1 Pc per Candidate
4Heat exchanger1 Pc per Candidate
5Reservoir1 Pc per Candidate
6Tubing clamps6 Pcs per Candidate
7Heart lung machine user manual1 Pc per Candidate
8Surgical gloves2 pairs per Candidate
9Protective goggles1 Pc per Candidate
10Lab coat1 Pc per Candidate
11Phillips screwdriver1 Pc per Candidate
12Wrench set1 set per 2 Candidates
13Flashlight1 Pc per Candidate
14Cleaning cloths3 Pcs per Candidate
⬇ PDFAssessor Guide
Items to be EvaluatedMarks AvailableMarks ObtainedComments
TASK 1: PPE and Preparation
Wore lab coat
(Award 1 mark for wearing lab coat)
1
Wore protective goggles
(Award 1 mark for wearing goggles)
1
Wore surgical gloves
(Award 1 mark for wearing gloves)
1
Sub-Total3
TASK 2: Identification of Heart Lung Machine Parts
Identified main console
(Award 1 mark for correct identification)
1
Identified oxygenator unit
(Award 1 mark for correct identification)
1
Identified pump console with tubing set
(Award 1 mark for correct identification)
1
Identified heat exchanger
(Award 1 mark for correct identification)
1
Identified reservoir
(Award 1 mark for correct identification)
1
Sub-Total5
TASK 3: Assembly of Heart Lung Machine
Assembled main console and pump console securely
(Award 3 marks for correct firm assembly)
3
Connected oxygenator unit correctly
(Award 3 marks for correct connection)
3
Installed heat exchanger properly
(Award 2 marks for proper installation)
2
Attached reservoir with correct tubing
(Award 2 marks for correct attachment)
2
Used tubing clamps correctly to prevent leaks
(Award 2 marks for correct clamp placement)
2
Sub-Total12
TASK 4: Final Checks
Checked all connections for tightness
(Award 2 marks for thorough connection check)
2
Performed visual inspection for leaks or defects
(Award 2 marks for careful inspection)
2
Cleaned external surfaces with cloth
(Award 1 mark for cleaning)
1
Sub-Total5
PRODUCT CHECKLIST
Heart lung machine assembled with dimensions approximately 1200mm length x 600mm width x 800mm height
(Award 3 marks if assembled dimensions match specifications within ±20mm)
3
All main parts correctly installed and connected without visible leaks
(Award 4 marks for correct installation and no leaks)
4
Tubing clamps correctly placed and secured
(Award 3 marks for proper clamp placement and security)
3
Sub-Total10
GRAND TOTAL35
ASSESSMENT OUTCOME:   ☐ Competent    ☐ Not Yet Competent (competent if at least 50%)
🔒

Free: practical guides, quick cards, workplace scenarios and more.

Create a free account
🔒Demonstrate Principle of Operation of Heart Lung MachinePractical 3
🔒Perform Fault Diagnosis on Heart Lung MachinePractical 4
🔒Routine Maintenance of Heart Lung MachinePractical 5
🔒Implement Safety Procedures during Heart Lung Machine MaintenancePractical 6
🔒Calibration of Heart Lung Machine ComponentsPractical 7
🔒Disassemble and Reassemble Heart Lung Machine for InspectionPractical 8
🔒Test operational performance of heart lung machine after maintenancePractical 9
🔒Document maintenance and fault reports for heart lung machinePractical 10
Flashcards 20 cards Study deck ▾
Question
1

↻ Tap card to reveal answer
🔒

18 more in this section.

Create a free account
Test Yourself 17 questions Start quiz ▾
0%
0 / 2
🔒

15 more in this section.

Create a free account
Am I competent?

At the start of this chapter we promised you would be able to:

  • Apply health hazard awareness and follow safety procedures correctly during heart lung machine maintenance.
  • Inspect heart lung machine parts accurately according to the service manual.
  • Perform fault diagnosis on the heart lung machine following the service manual instructions.
  • Clean heart lung machine parts thoroughly and correctly as described in the service manual.
  • Maintain faulty heart lung machine parts following the manufacturer’s specifications.
  • Perform an operational check on the heart lung machine accurately following the service manual.
  • Carry out equipment user training accurately following the user manual.
  • Prepare the heart lung machine service report correctly following the work procedure.

Tick each one you can genuinely do.

So, are you there yet?

You're competent when you can confidently do 50% or more of what this chapter promised.

Sign in to record how you're doing.