Biomedical Engineering  ·  Level 5
Workshop Practice
Chapter 9: To use of workshop machines and tools
📚 7 Topics
⚑ What you will be able to do

By the end of this chapter, you will be able to:

  • Apply health and safety procedures correctly when using work tools to keep yourself and others safe.
  • Identify different workshop machines accurately based on the job specifications.
  • Use tools properly and confidently following the job requirements.
  • Operate machines safely according to the manufacturer’s instructions to prevent accidents.

Mastering these skills will help you work efficiently and safely in any workshop, making you a valuable and trusted professional.

9.1 Health and Safety Procedures

Health and safety in biomedical engineering workshops are critical due to the complexity of devices handled and the potential hazards from machinery and materials. Kenyan biomedical engineers must adhere to strict safety protocols to protect themselves, their colleagues, and the integrity of biomedical equipment. These procedures reduce workplace accidents and ensure compliance with national occupational safety regulations.

9.1.1 Identification of Workshop Hazards

Recognizing hazards is the first step toward preventing accidents in biomedical workshops. Hazards may arise from physical, chemical, electrical, or biological sources, each posing unique risks in the workshop environment.

Physical Hazards

  • Machinery-related injuries: Moving parts in machines like lathes and grinders can cause cuts or entanglement.
  • Slips, trips, and falls: Poor housekeeping or spilled fluids increase the risk of falls.
  • Noise exposure: Prolonged use of loud machines can lead to hearing impairment.
  • Flying debris: Grinding and cutting operations generate particles that may injure eyes or skin.
  • Ergonomic risks: Repetitive tasks or awkward postures can cause musculoskeletal disorders.

Chemical Hazards

  • Exposure to solvents and cleaning agents: Some chemicals used for cleaning biomedical devices are toxic or flammable.
  • Fumes and vapors: Welding or soldering releases harmful gases.
  • Contact with biohazardous materials: Contaminated parts may pose infection risks.

Electrical Hazards

  • Faulty wiring or grounding: Can cause electric shocks or fires.
  • Wet conditions: Increase the risk of electrocution.
  • Improper use of electrical equipment: Leads to malfunctions and accidents.

Biological Hazards

  • Pathogenic contamination: Handling biomedical devices exposed to bodily fluids can transmit infections.
  • Waste disposal: Improper disposal of biological waste poses environmental and health risks.

9.1.2 Personal Protective Equipment (PPE) in Biomedical Workshops

Proper PPE is essential to minimize exposure to workshop hazards. Biomedical engineers must select and use PPE appropriate for their specific tasks.

Types of PPE

  • Safety goggles or face shields: Protect eyes from flying particles and chemical splashes.
  • Gloves: Provide hand protection against cuts, chemicals, and biological contaminants.
  • Ear protection: Earplugs or earmuffs reduce noise exposure during machine operation.
  • Protective clothing: Lab coats or overalls prevent contamination of personal clothing.
  • Safety footwear: Steel-capped boots protect feet from heavy or sharp objects.

Selection Criteria

  • Task-specific requirements: PPE must match the risk level of the operation, e.g., thicker gloves for handling sharp objects.
  • Comfort and fit: Ill-fitting PPE reduces compliance and protection effectiveness.
  • Maintenance and hygiene: PPE should be regularly cleaned or replaced to maintain functionality.

9.1.3 Safe Work Practices and Procedures

Adherence to safe work practices ensures a hazard-free environment in biomedical workshops. These practices integrate training, planning, and routine checks.

Key Safe Practices

  • Machine guarding: Installing physical barriers to prevent contact with moving parts.
  • Proper tool handling: Using tools only for their intended purpose and maintaining their condition.
  • Emergency preparedness: Knowing the location and use of fire extinguishers, first aid kits, and emergency exits.
  • Electrical safety: Ensuring all electrical equipment is properly insulated and grounded.
  • Waste management: Segregating and disposing of biomedical and chemical wastes according to regulatory standards.

9.1.4 Legal and Regulatory Framework Governing Workshop Safety in Kenya

Biomedical engineers must comply with Kenyan laws and standards that regulate occupational health and safety in workshops. Awareness of these frameworks supports responsible practice and legal compliance.

Relevant Regulations and Standards

  • Occupational Safety and Health Act (OSHA) 2007: Provides general provisions for workplace safety, including machinery operation.
  • Kenya Bureau of Standards (KEBS): Sets standards for machine safety and PPE quality.
  • Environmental Management and Coordination Act (EMCA): Governs waste disposal and environmental protection.
  • Public Health Act: Regulates biological hazard control in healthcare settings.
  • Work Injury Benefits Act (WIBA): Ensures compensation for workplace injuries, incentivizing safety compliance.
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🔒9.2 Workshop Machines

Biomedical engineering workshops require the use of specialized machines that enable precise shaping, finishing, and assembly of medical devices. Understanding the operational principles and safety precautions for these machines is vital to maintaining device…

🔒9.3 Common sheet metals

Biomedical engineers encounter several sheet metals, each with unique characteristics suited to specific applications. These metals must balance strength, corrosion resistance, and ease of fabrication to meet healthcare standards. - Corrosion resistance: Stain…

🔒9.4 Workshop tools

Biomedical engineering workshops in Kenya rely on a variety of tools to fabricate, assemble, and repair medical devices. These tools range from manual hand tools to powered equipment, each designed to perform specific tasks with precision and safety. The choic…

🔒9.5 Use of tools

In biomedical engineering workshops across Kenya, the effective use of hand tools is critical for fabricating, repairing, and maintaining medical devices and equipment. Precision and care are paramount since biomedical devices often require exact dimensions an…

🔒9.6 Mechanical joining of metal

Mechanical joining techniques are fundamental in assembling and repairing biomedical equipment, where permanent or semi-permanent connections between metal parts are required. In Kenya’s healthcare industry, devices such as hospital beds, diagnostic machines,…

🔒9.7 Machine Operation

Machine operation in biomedical engineering workshops in Kenya involves the safe and effective use of specialized machinery to fabricate, modify, or repair medical devices and equipment. Operators must understand the principles of each machine’s function, the…

Chapter Summary

This chapter covers essential health and safety procedures that must be observed to maintain a safe working environment in the workshop. It introduces various workshop machines, highlighting the necessary safety precautions and proper operation techniques for equipment such as lathes and grinders. The chapter then explores common sheet metals and the methods used for forming them into desired shapes. It further examines the range of workshop tools and their specific uses, focusing on key processes like marking out and filing. Mechanical joining methods including welding and riveting are discussed, detailing how metals are securely connected. Finally, the chapter reviews machine operation principles to ensure efficient and safe use of workshop equipment throughout practical tasks.

Self-Assessment

🔒 PDFDownload this self-assessment, with answers

A. Written Assessment

  1. What are the key health and safety procedures to observe before operating workshop machines in a biomedical engineering workshop? (3 marks)
  2. Identify three safety precautions specific to the use of a lathe machine. (3 marks)
🔒20 more in this section.

Chapter Examination Questions

🔒 PDFDownload these examination questions, with worked answers

SECTION A (40 Marks) - Answer ALL Questions

  1. Explain five essential health and safety procedures to observe when working with biomedical equipment in a hospital workshop. (4 marks)
  2. Identify four safety precautions necessary when operating a lathe machine in a biomedical engineering workshop. (4 marks)
🔒18 more in this section.

Chapter Practical Activities

Practical 1: Identify and Apply Health and Safety Procedures in the Workshop

Biomedical Engineering · Level 5
Workshop Practice
PRACTICAL ASSESSMENT
TIME: 4 HOURS
⬇ PDFCandidate Instructions (Candidate Tool)

Type: Individual

INSTRUCTIONS TO CANDIDATE:
1.  You are required to perform the following task:
i.  Demonstrate correct use of PPE and conduct a pre-operational health and safety check in the workshop as per the provided checklist.
2.  You have been provided with the following resources for the practical task:
Tools & EquipmentMaterials
Safety glovesWorkshop hazard signage posters
Safety bootsWork permit forms
Dust coatWorkshop machinery operational manuals
Safety goggles
Ear protection plugs
First aid kit
Fire extinguisher (CO2 type)
⬇ PDFResources Required (Cutting List)
S/NItemQuantity
1Safety gloves1 pair per Candidate
2Safety boots1 pair per Candidate
3Dust coat1 per Candidate
4Safety goggles1 pair per Candidate
5Ear protection plugs1 pair per Candidate
6First aid kit1 shared per 5 Candidates
7Fire extinguisher (CO2 type)1 shared per 5 Candidates
8Workshop hazard signage posters1 set per Candidate
9Work permit forms1 per Candidate
10Workshop machinery operational manuals1 per Candidate
⬇ PDFAssessor Guide
Items to be EvaluatedMarks AvailableMarks ObtainedComments
TASK 1: PPE Compliance and Preparation
Wore all required PPE: safety gloves, boots, dust coat, goggles, ear plugs
(Award 1 mark for each PPE worn correctly)
5
Inspected workshop area for hazards using signage posters
(Award 3 marks for thorough hazard identification)
3
Checked availability and condition of first aid kit and fire extinguisher
(Award 2 marks for correct inspection and reporting)
2
Completed and signed work permit form before operation
(Award 2 marks for proper documentation)
2
Sub-Total12
TASK 2: Pre-operational Safety Checks on Workshop Machines
Reviewed machinery operational manuals for safety instructions
(Award 3 marks for demonstrating understanding)
3
Performed visual inspection of machine guards and emergency stops
(Award 3 marks for identifying all safety features)
3
Checked electrical cables and connections for damage
(Award 2 marks for thorough inspection)
2
Ensured work area was clean and free of obstructions
(Award 2 marks for proper housekeeping)
2
Tested emergency stop function on at least one machine
(Award 3 marks for correct testing procedure)
3
Sub-Total13
PRODUCT CHECKLIST
Completed pre-operational safety checklist with all items correctly marked
(Award 5 marks for fully completed and accurate checklist)
5
Demonstrated correct use of PPE throughout the practical
(Award 5 marks for consistent and proper PPE use)
5
Sub-Total10
GRAND TOTAL35
ASSESSMENT OUTCOME:   ☐ Competent    ☐ Not Yet Competent (competent if at least 50%)

Practical 2: Lathe Machine Operation to Produce a Metal Shaft 150mm Length and 30mm Diameter

Biomedical Engineering · Level 5
Workshop Practice
PRACTICAL ASSESSMENT
TIME: 4 HOURS
⬇ PDFCandidate Instructions (Candidate Tool)

Type: Individual

INSTRUCTIONS TO CANDIDATE:
1.  You are required to perform the following task:
i.  Set up and operate the lathe machine to produce a turned metal shaft of 150mm length and 30mm diameter from a 40mm diameter steel round bar.
2.  You have been provided with the following resources for the practical task:
Tools & EquipmentMaterials
Lathe MachineSteel Round Bar 40mm diameter x 200mm length
High-speed Steel (HSS) Turning Tool
Caliper Vernier
Micrometer Screw Gauge
File (Flat)
Steel Brush
Marking Gauge
Centre Punch
Hammer
Safety Goggles
Dust Coat
Protective Gloves
Foolscap Paper and Pen
⬇ PDFResources Required (Cutting List)
S/NItemQuantity
1Lathe Machine1 Pc per Candidate
2High-speed Steel (HSS) Turning Tool1 Pc per Candidate
3Caliper Vernier1 Pc per Candidate
4Steel Round Bar 40mm diameter x 200mm length1 Pc per Candidate
5Micrometer Screw Gauge1 Pc per Candidate
6File (Flat)1 Pc per Candidate
7Safety Goggles1 Pair per Candidate
8Dust Coat1 Pc per Candidate
9Protective Gloves1 Pair per Candidate
10Steel Brush1 Pc per Candidate
11Marking Gauge1 Pc per Candidate
12Centre Punch1 Pc per Candidate
13Hammer1 Pc per Candidate
14Foolscap Paper and Pen1 Set per Candidate
⬇ PDFAssessor Guide
Items to be EvaluatedMarks AvailableMarks ObtainedComments
TASK 1: PREPARATION AND SETUP
Wore the required PPE: Dust coat, safety goggles, protective gloves
(Award 1 mark for each PPE worn)
3
Conducted pre-operational check on lathe machine (cleanliness, lubrication, chuck condition)
(Award 3 marks for thorough checks)
3
Measured and marked the steel round bar for 150mm length using marking gauge and centre punch
(Award 3 marks for correct marking and punch)
3
Mounted the steel round bar securely in the lathe chuck
(Award 3 marks for correct and secure mounting)
3
Set the HSS turning tool correctly on the tool post at the right height
(Award 3 marks for correct tool setup)
3
Checked and adjusted lathe speed to appropriate RPM for mild steel turning
(Award 2 marks for correct speed setting)
2
Sub-Total17
TASK 2: LATHE OPERATION AND FINISHING
Operated the lathe machine safely during turning operation
(Award 3 marks for safe operation and handling)
3
Performed turning to reduce diameter from 40mm to 30mm over 150mm length accurately
(Award 5 marks for correct and uniform turning)
5
Used caliper and micrometer to measure diameter and length during operation
(Award 3 marks for correct measurement technique)
3
Stopped the machine properly after operation
(Award 2 marks for proper shutdown)
2
Removed the component and cleaned the lathe machine and work area
(Award 2 marks for proper cleaning and tidying)
2
Finished the component by filing and cleaning with steel brush for smooth surface
(Award 3 marks for quality finishing)
3
Sub-Total18
PRODUCT CHECKLIST
Metal shaft length is 150mm ±1mm
(Award 3 marks if within tolerance)
3
Metal shaft diameter is 30mm ±0.1mm
(Award 5 marks if within tolerance)
5
Surface finish is smooth and free from chatter marks
(Award 3 marks for good surface finish)
3
Component is straight, without bends or warping
(Award 2 marks if component is straight)
2
No visible defects such as cracks or burns
(Award 2 marks if defect free)
2
Sub-Total15
GRAND TOTAL50
ASSESSMENT OUTCOME:   ☐ Competent    ☐ Not Yet Competent (competent if at least 50%)
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🔒Operate a grinding machine safely to finish a metal surfacePractical 3
🔒Identify and Select Common Sheet Metals for Workshop PracticePractical 4
🔒Form sheet metal by bending and shaping a rectangular trayPractical 5
🔒Marking Out Metal Components to Given DimensionsPractical 6
🔒Filing a metal component to specified dimensionsPractical 7
🔒Use of Hand Tools for Metal Workshop TasksPractical 8
🔒Perform Mechanical Joining Using Riveting on a 300mm x 150mm Mild Steel Plate AssemblyPractical 9
🔒Perform Mechanical Joining of Metal Components by Welding a 300mm x 150mm Butt JointPractical 10
🔒Prepare and Set Up a Bench Milling Machine for OperationPractical 11
🔒Marking Out and Forming a Sheet Metal TrayPractical 12
🔒Perform filing and finishing on a mild steel flat barPractical 13
🔒Demonstrate Safe Workshop Practices During Machine OperationPractical 14
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Am I competent?

At the start of this chapter we promised you would be able to:

  • Apply health and safety procedures correctly when using work tools to keep yourself and others safe.
  • Identify different workshop machines accurately based on the job specifications.
  • Use tools properly and confidently following the job requirements.
  • Operate machines safely according to the manufacturer’s instructions to prevent accidents.

Tick each one you can genuinely do.

So, are you there yet?

You're competent when you can confidently do 50% or more of what this chapter promised.

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