Type: Individual
| Tools & Equipment | Materials |
|---|---|
| Meter ruler | Metal sheet (mild steel, 2 mm thick) |
| Tape measure | Manilla paper |
| Templates for buckle holder, loop, and tongue patterns | |
| Scriber/marker | |
| Center punch |
| S/N | Item | Quantity |
|---|---|---|
| 1 | Metal sheet (mild steel, 2 mm thick) | 1 sheet per 2 Candidates |
| 2 | Manilla paper | 1 sheet per Candidate |
| 3 | Meter ruler | 1 per Candidate |
| 4 | Tape measure | 1 per Candidate |
| 5 | Templates for buckle holder, loop, and tongue patterns | 1 set per Candidate |
| 6 | Scriber/marker | 1 per Candidate |
| 7 | Center punch | 1 shared per 2 Candidates |
| 8 | Safety gloves | 1 pair per Candidate |
| 9 | Safety goggles | 1 pair per Candidate |
| 10 | Dust coat/overall | 1 per Candidate |
| Items to be Evaluated | Marks Available | Marks Obtained | Comments |
|---|---|---|---|
| TASK 1: PREPARATION AND SETTING OUT | |||
| Utilized personal protective equipment: safety gloves, goggles, dust coat (Award 1 mark or zero) | 1 | ||
| Prepared the working area: cleaned and arranged working bench with proper lighting and ventilation (Award 2 marks or zero) | 2 | ||
| Identified and selected materials, tools, and templates correctly (Award 1 mark or zero) | 1 | ||
| Sub-Total | 4 | ||
| TASK 2: MARKING OUT DIE PATTERNS | |||
| Accurately transferred buckle holder pattern onto metal sheet with correct dimensions (60mm x 40mm) (Award 2 marks or zero) | 2 | ||
| Accurately transferred loop pattern onto metal sheet with correct dimensions (50mm x 20mm) (Award 2 marks or zero) | 2 | ||
| Accurately transferred tongue pattern onto metal sheet with correct dimensions (80mm x 25mm) (Award 2 marks or zero) | 2 | ||
| Included appropriate allowances for die cutting as per standard practice (Award 2 marks or zero) | 2 | ||
| Used center punch to mark key points on patterns for accurate cutting guidance (Award 1 mark or zero) | 1 | ||
| Sub-Total | 9 | ||
| PRODUCT CHECKLIST | |||
| Marked out patterns have correct dimensions: buckle holder 60mm x 40mm, loop 50mm x 20mm, tongue 80mm x 25mm (Award 3 marks or zero) | 3 | ||
| Patterns are clearly and neatly marked with continuous lines and visible punch marks (Award 2 marks or zero) | 2 | ||
| Patterns are properly aligned and spaced on the metal sheet to minimize material wastage (Award 2 marks or zero) | 2 | ||
| Sub-Total | 7 | ||
| GRAND TOTAL | 20 | ||
Type: Individual
| Tools & Equipment | Materials |
|---|---|
| Metal ruler | Metal sheet 2 mm thick, mild steel |
| Permanent marker pen | |
| Metal cutting shears | |
| Bench vice | |
| File (flat and half-round) | |
| Safety gloves | |
| Safety goggles | |
| Dust coat/overall |
| S/N | Item | Quantity |
|---|---|---|
| 1 | Metal sheet 2 mm thick, mild steel | 1 sheet 600mm x 600mm per Candidate |
| 2 | Metal ruler | 1 Pc per Candidate |
| 3 | Permanent marker pen | 1 Pc per Candidate |
| 4 | Metal cutting shears | 1 Pc per Candidate |
| 5 | Bench vice | 1 Pc shared by 2 Candidates |
| 6 | File (flat and half-round) | 1 set shared by 3 Candidates |
| 7 | Safety gloves | 1 pair per Candidate |
| 8 | Safety goggles | 1 pair per Candidate |
| 9 | Dust coat/overall | 1 per Candidate |
| Items to be Evaluated | Marks Available | Marks Obtained | Comments |
|---|---|---|---|
| TASK 1: Preparation and Safety | |||
| Utilized personal protective equipment: safety gloves, goggles, dust coat (Award 2 marks for full PPE use or zero) | 2 | ||
| Prepared the working area: cleaned bench, arranged tools, ensured proper lighting and ventilation (Award 2 marks for readiness or zero) | 2 | ||
| Sub-Total | 4 | ||
| TASK 2: Marking and Measuring | |||
| Identified metal sheet and tools correctly (Award 1 mark or zero) | 1 | ||
| Measured and marked metal sheets accurately as per dimensions 150mm x 100mm and 120mm x 80mm (Award 3 marks for accuracy or zero) | 3 | ||
| Sub-Total | 4 | ||
| TASK 3: Cutting and Shaping | |||
| Secured metal sheet properly in bench vice (Award 1 mark or zero) | 1 | ||
| Cut metal sheets along marked lines with metal cutting shears accurately (Award 4 marks for clean, precise cuts or zero) | 4 | ||
| Filed edges to smoothness and correct shape using flat and half-round files (Award 3 marks for smooth, safe edges or zero) | 3 | ||
| Sub-Total | 8 | ||
| PRODUCT CHECKLIST | |||
| Metal dies cut to correct dimensions: 150mm x 100mm and 120mm x 80mm within ±2mm tolerance (Award 3 marks for dimensional accuracy or zero) | 3 | ||
| Edges smooth and safe without burrs or sharp points (Award 2 marks for smooth edges or zero) | 2 | ||
| Dies shaped correctly matching working drawing shapes (Award 3 marks for shape accuracy or zero) | 3 | ||
| Sub-Total | 8 | ||
| GRAND TOTAL | 24 | ||