Departments› Foot Wear Production› Module I› Foot Wear Materials Preparation I› Ch 1: Utilize cutting and material preparation tools, machines equipment and materials
Foot Wear Production  ·  Level 5
Foot Wear Materials Preparation I
Chapter 1: Utilize cutting and material preparation tools, machines equipment and materials
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⚑ What you will be able to do

By the end of this chapter, you will be able to:

  • correctly use pattern making tools, equipment, materials, and machines to meet job requirements
  • prepare and operate pattern cutting tools and machines safely and effectively
  • utilize component preparation tools and equipment accurately according to the job needs
  • follow OSHA safety procedures to maintain a safe workplace environment
  • adhere to your organization's standard operating procedures (SOPs) consistently
  • maintain and store footwear pattern cutting tools and machines properly as scheduled
  • observe all legal requirements, standards, and professional codes in your work

Mastering these skills will help you work confidently and safely, producing quality footwear components that meet industry standards.

Chapter Practical Activities

Practical 1: Cut leather pieces using hand cutting tools as per specified pattern

Foot Wear Production · Level 5
Foot Wear Materials Preparation I
PRACTICAL ASSESSMENT
TIME: 4 HOURS
⬇ PDFCandidate Instructions (Candidate Tool)

Type: Individual

INSTRUCTIONS TO CANDIDATE:
1.  You are required to perform the following task:
i.  Cut leather upper pieces measuring 300mm x 150mm and 200mm x 100mm as per the provided pattern templates.
2.  You have been provided with the following resources for the practical task:
Tools & EquipmentMaterials
Cutting knivesLeather sheets
Cutting board (self-healing mat)Pattern templates
Ruler (steel, 300mm)
Scratch awl
⬇ PDFResources Required (Cutting List)
S/NItemQuantity
1Leather sheets2 Pcs per Candidate (each 500mm x 400mm)
2Cutting knives1 Pc per Candidate
3Cutting board (self-healing mat)1 Pc per Candidate
4Pattern templates1 Set per Candidate
5Ruler (steel, 300mm)1 Pc per Candidate
6Scratch awl1 Pc per Candidate
⬇ PDFAssessor Guide
Items to be EvaluatedMarks AvailableMarks ObtainedComments
TASK 1: Cutting leather pieces
Wears appropriate PPE (gloves, apron)
(Award 2 marks for correct PPE use, zero if none)		2
Sets out pattern templates correctly on leather sheet
(Award 3 marks for accurate layout, zero if incorrect)		3
Marks cutting lines clearly using scratch awl and ruler
(Award 4 marks for precise marking following patterns)		4
Uses cutting knife safely and maintains control during cutting
(Award 5 marks for safe, controlled cutting technique)		5
Cuts leather pieces accurately to the pattern dimensions
(Award 6 marks for cutting accuracy within ±3mm tolerance)		6
Sub-Total20
PRODUCT CHECKLIST
Leather upper pieces cut to 300mm x 150mm and 200mm x 100mm dimensions ±3mm
(Award 6 marks if both pieces are within tolerance, zero if not)		6
Edges are cleanly cut and free from jagged or torn areas
(Award 4 marks for clean edges, zero if ragged)		4
Leather pieces match the provided pattern templates in shape and size
(Award 5 marks for conformity to pattern shape and size)		5
Sub-Total15
GRAND TOTAL35
ASSESSMENT OUTCOME:   ☐ Competent    ☐ Not Yet Competent (competent if at least 50%)

Practical 2: Mechanical Cutting of Footwear Upper Components

Foot Wear Production · Level 5
Foot Wear Materials Preparation I
PRACTICAL ASSESSMENT
TIME: 4 HOURS
⬇ PDFCandidate Instructions (Candidate Tool)

Type: Individual

INSTRUCTIONS TO CANDIDATE:
1.  You are required to perform the following task:
i.  Cut leather upper components measuring 300mm x 150mm using the mechanical cutting machine.
2.  You have been provided with the following resources for the practical task:
Tools & EquipmentMaterials
Mechanical Cutting Machine (Clicker Press)Leather Sheets (Cowhide, 2.0 mm thickness)
Cutting Dies for Upper Components
Cutting Board (Rubber Mat)
Marker Pen
Measuring Tape
PPE: Gloves and Safety Goggles
⬇ PDFResources Required (Cutting List)
S/NItemQuantity
1Mechanical Cutting Machine (Clicker Press)1 Pc per Candidate
2Cutting Dies for Upper Components1 Set per Candidate
3Leather Sheets (Cowhide, 2.0 mm thickness)0.5 m² per Candidate
4Cutting Board (Rubber Mat)1 Pc per Candidate
5Marker Pen1 Pc per Candidate
6Measuring Tape1 Pc per Candidate
7PPE: Gloves and Safety Goggles1 Set per Candidate
⬇ PDFAssessor Guide
Items to be EvaluatedMarks AvailableMarks ObtainedComments
TASK 1: Preparation and Operation of Mechanical Cutting Machine
Candidate wears appropriate PPE before starting work
(Award 2 marks for correct and full PPE use, zero if none or partial)		2
Candidate correctly measures and marks leather sheets to 300mm x 150mm dimensions
(Award 4 marks for accurate measurement and marking, zero if incorrect)		4
Candidate sets up the mechanical cutting machine and installs the correct cutting die
(Award 4 marks for correct setup and die installation, zero if improper)		4
Candidate positions leather and cutting board properly before cutting
(Award 3 marks for correct positioning, zero if unsafe or incorrect)		3
Candidate operates the mechanical cutting machine safely and effectively to cut the components
(Award 5 marks for safe and effective operation, zero if unsafe or ineffective)		5
Candidate cleans and stores the machine and tools after use
(Award 2 marks for proper cleaning and storage, zero if neglected)		2
Sub-Total20
PRODUCT CHECKLIST
Leather upper components cut to 300mm x 150mm with clean edges and no damages
(Award 5 marks for accurate size and clean cut edges, zero if out of tolerance or damaged)		5
Components conform to the shape and dimensions shown in the working drawing
(Award 5 marks for conformity to shape and dimensions, zero if non-conforming)		5
Sub-Total10
GRAND TOTAL30
ASSESSMENT OUTCOME:   ☐ Competent    ☐ Not Yet Competent (competent if at least 50%)
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🔒Material Layout and Positioning for Footwear CuttingPractical 3
🔒Sharpening and Maintenance of Footwear Cutting ToolsPractical 4
🔒Measuring and marking footwear upper leather material 500mm x 400mmPractical 5
🔒Operate pressing machine to prepare footwear sole materialPractical 6
🔒Selecting Appropriate Footwear Materials for Upper and Sole ComponentsPractical 7
🔒Edge Skiving Preparation of Footwear Upper Leather PiecesPractical 8
🔒Operate grinding and buffing machines to finish footwear uppersPractical 9
🔒Handling and Storing Footwear Materials to Maintain QualityPractical 10
Am I competent?

At the start of this chapter we promised you would be able to:

  • correctly use pattern making tools, equipment, materials, and machines to meet job requirements
  • prepare and operate pattern cutting tools and machines safely and effectively
  • utilize component preparation tools and equipment accurately according to the job needs
  • follow OSHA safety procedures to maintain a safe workplace environment
  • adhere to your organization's standard operating procedures (SOPs) consistently
  • maintain and store footwear pattern cutting tools and machines properly as scheduled
  • observe all legal requirements, standards, and professional codes in your work

Tick each one you can genuinely do.

So, are you there yet?

You're competent when you can confidently do 50% or more of what this chapter promised.

Sign in to record how you're doing.

Ch 2: Make and cut footwear patterns →