Welding Technology  ·  Level 6
Electrical And Electronics Principles
Chapter 1: Apply basic concepts of electrical quantities
📚 5 Topics
⚑ What you will be able to do

By the end of this chapter, you will be able to:

  • Identify the correct SI units used in electrical work following the task requirements.
  • Apply the quantities of charge, force, work, and power accurately according to the task needs.
  • Perform calculations involving Ohm’s law correctly to solve electrical problems.
  • Use measuring instruments for electrical quantities accurately and safely as needed for the task.

Mastering these skills will help you work confidently and effectively in real electrical and electronics tasks, ensuring safety and precision in your trade.

This chapter introduces the fundamental electrical quantities essential for understanding and applying electrical principles across various professional fields in Kenya. Mastery of these quantities enables technicians, administrators, and professionals in healthcare, education, business, agriculture, and environmental management to interpret electrical data correctly and perform related calculations confidently. Accurate application of these concepts supports efficient energy use, safety, and maintenance of electrical systems widely used in hospitals, banks, universities, farms, and government offices.

1.1 Basic SI Units

Basic electrical quantities are measured using the International System of Units (SI). These units provide a standardized way to express electrical parameters such as voltage, current, resistance, power, and energy. Understanding these units and their relationships is crucial for professionals working with electrical devices, ensuring consistency and accuracy in measurements and calculations.

1.1.1 Overview of SI Units

Electrical quantities have standard SI units and symbols that allow for clear communication and calculation. A welder in one county and an engineer in another who both read "230 V" or "5 A" understand exactly the same thing, because the unit and its symbol are fixed internationally. Each unit is named after a scientist, so its symbol is written with a capital letter (V, A, W, Ω), while the quantity symbol is usually in italics or a different letter (V, I, P, R).

The main electrical quantities include:

  • Voltage (V): Measures electrical potential difference in volts (V). It represents the energy per unit charge.
  • Current (I): Measures electrical flow in amperes (A). It indicates the rate of charge flow.
  • Resistance (R): Measures opposition to current flow in ohms (Ω).
  • Power (P): Measures the rate of energy transfer in watts (W).
  • Energy (E): Measures electrical work done or energy consumed in joules (J) or kilowatt-hours (kWh).

The sections below treat each quantity in turn, with its definition, formulas and worked examples.

1.1.1.1 Power (Watts, W)

Power is the rate at which electrical energy is converted into another form, such as heat, light or motion. Its SI unit is the watt (W), defined as one joule of energy transferred every second (1 W = 1 J/s). Power tells you how hard a device is working: a 60 W lamp converts energy twice as fast as a 30 W lamp.

Power can be calculated from any two of voltage, current and resistance:

  • P = V × I (when voltage and current are known)
  • P = I² × R (when current and resistance are known)
  • P = V² ÷ R (when voltage and resistance are known)

Large and small powers are written with prefixes: 1 kW = 1000 W, 1 MW = 1 000 000 W and 1 mW = 0.001 W.

Example: A bench grinder in a welding workshop operates at 230 V with a current of 5 A. What is the power consumption?

Given: V = 230 V, I = 5 A

Formula: P = V × I

Substitution: P = 230 × 5

Calculation: P = 1150 W

Answer: 1150 W

Example: A 100 Ω heating element in an electrode drying oven is connected to 230 V. Calculate the power dissipated.

Given: R = 100 Ω, V = 230 V

Formula: P = V² ÷ R

Substitution: P = 230² ÷ 100

Calculation: P = 52 900 ÷ 100 = 529 W

Answer: 529 W

Example: A workshop extension cable feeding a welding machine has a resistance of 0.5 Ω and carries 20 A. Calculate the power lost as heat in the cable.

Given: R = 0.5 Ω, I = 20 A

Formula: P = I² × R

Substitution: P = 20² × 0.5

Calculation: P = 400 × 0.5 = 200 W

Answer: 200 W

1.1.1.2 Current (Amperes, A)

Electric current is the rate at which electric charge flows past a point in a circuit. Its SI unit is the ampere (A), defined as a flow of one coulomb of charge per second (1 A = 1 C/s). The relationship is I = Q ÷ t, where Q is charge in coulombs (C) and t is time in seconds (s). By convention, current is drawn flowing from the positive terminal of a source to the negative terminal, even though electrons actually move the opposite way.

Small currents are expressed in milliamperes (1 mA = 0.001 A) and microamperes (1 µA = 0.000001 A), which is common in electronic circuits. Current is measured with an ammeter connected in series with the load, so that the same current passes through the meter and the load.

Example: A 50 Ω heater element in a welding workshop is connected to a 240 V supply. Calculate the current flowing.

Given: R = 50 Ω, V = 240 V

Formula: I = V ÷ R

Substitution: I = 240 ÷ 50

Calculation: I = 4.8 A

Answer: 4.8 A

Example: A workshop's backup battery supplies a steady 3 A to emergency lighting for 2 hours. Calculate the charge delivered.

Given: I = 3 A, t = 2 h = 2 × 3600 = 7200 s

Formula: Q = I × t

Substitution: Q = 3 × 7200

Calculation: Q = 21 600 C

Answer: 21 600 C

1.1.1.3 Resistance (Ohms, Ω)

Resistance is the opposition a material or component offers to the flow of electric current. Its SI unit is the ohm (Ω), defined as the resistance that allows one ampere to flow when one volt is applied across it (1 Ω = 1 V/A). Resistance is calculated as R = V ÷ I. Resistance converts electrical energy into heat, which is useful in a heater element and wasteful in a long, thin cable.

The resistance of a conductor depends on its material, its length, its cross-sectional area and its temperature. A longer or thinner conductor has more resistance than a shorter or thicker one of the same material. Values are written with prefixes such as the kilohm (1 kΩ = 1000 Ω) and the megohm (1 MΩ = 1 000 000 Ω).

Example: The heating element of a flux-drying cabinet in a welding workshop draws 10 A when connected to a 230 V supply. Calculate its resistance.

Given: V = 230 V, I = 10 A

Formula: R = V ÷ I

Substitution: R = 230 ÷ 10

Calculation: R = 23 Ω

Answer: 23 Ω

1.1.1.4 Voltage (Volts, V)

Voltage, or potential difference, is the energy given to each unit of charge as it moves between two points in a circuit. Its SI unit is the volt (V), defined as one joule of energy per coulomb of charge (1 V = 1 J/C). The relationship is V = W ÷ Q, where W is energy in joules and Q is charge in coulombs. Voltage is the "push" that drives current through a circuit: without a potential difference, no current flows.

Voltage is produced by sources such as cells, batteries, solar panels and generators. It is measured with a voltmeter connected in parallel across the component being tested. Prefixes include the millivolt (1 mV = 0.001 V) and the kilovolt (1 kV = 1000 V).

Example: In a welding workshop, an extraction fan motor circuit transfers 460 J of energy to 2 C of charge. Calculate the voltage.

Given: W = 460 J, Q = 2 C

Formula: V = W ÷ Q

Substitution: V = 460 ÷ 2

Calculation: V = 230 V

Answer: 230 V

Example: The indicator circuit of a welding machine has a 6 Ω resistor carrying a current of 2 A. Calculate the voltage across the resistor.

Given: R = 6 Ω, I = 2 A

Formula: V = I × R

Substitution: V = 2 × 6

Calculation: V = 12 V

Answer: 12 V

Energy (joules and kilowatt-hours)

Energy is the total electrical work done or consumed over a period of time. Its SI unit is the joule (J), where one joule is the energy used by a 1 W device in 1 second. Because the joule is very small for everyday use, electricity supply is billed in kilowatt-hours (kWh), the energy used by a 1 kW load running for one hour. The relationship is E = P × t, and 1 kWh = 1000 W × 3600 s = 3 600 000 J.

Example: A welding workshop uses a 500 W electrode drying heater for 3 hours. Calculate the energy consumed in kilowatt-hours (kWh), and the cost at an assumed rate of Ksh 25 per kWh.

Given: P = 500 W = 0.5 kW, t = 3 h

Formula: E = P × t

Substitution: E = 0.5 × 3

Calculation: E = 1.5 kWh

Cost: 1.5 × 25 = Ksh 37.50

Answer: 1.5 kWh, costing Ksh 37.50

Example: An angle grinder in a welding workshop draws 3 A at 240 V. Calculate the power and the energy consumed in 5 hours.

Given: I = 3 A, V = 240 V, t = 5 h

Power formula: P = V × I

Substitution: P = 240 × 3

Calculation: P = 720 W = 0.72 kW

Energy formula: E = P × t

Substitution: E = 0.72 × 5

Calculation: E = 3.6 kWh

Answer: Power = 720 W, Energy = 3.6 kWh

SI prefixes and unit conversion

Electrical values range from tiny sensor currents to very large generator outputs, so SI prefixes are used to avoid writing long strings of zeros. Before substituting into a formula, convert every value to the base unit (volts, amperes, ohms, watts, seconds), otherwise the answer will be wrong by a factor of 1000 or more.

Prefix Symbol Factor Example
mega M 1 000 000 2 MΩ = 2 000 000 Ω
kilo k 1000 3 kW = 3000 W
milli m 0.001 250 mA = 0.25 A
micro µ 0.000001 500 µA = 0.0005 A

Example: A 4.7 kΩ resistor on the electronic control board of a welding machine is connected across a 9 V battery during testing. Calculate the current in milliamperes.

Given: R = 4.7 kΩ = 4700 Ω, V = 9 V

Formula: I = V ÷ R

Substitution: I = 9 ÷ 4700

Calculation: I = 0.001 915 A = 1.9 mA (to 2 significant figures)

Answer: 1.9 mA

Practice Questions

  1. A hospital device operates at 220 V and draws 2.5 A. Calculate the power consumed. (3 marks)

  2. A farm uses a 60 Ω resistor connected to a 180 V supply. Find the current flowing through the resistor. (3 marks)

  3. A university computer lab uses 1.2 kW of power for 4 hours. Calculate the energy consumed in kWh. (3 marks)

  4. A retail shop has equipment with a power rating of 750 W operating for 6 hours daily. Calculate total energy consumption in one day. (4 marks)

  5. Calculate the resistance of a device that draws 8 A from a 240 V supply. (3 marks)

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🔒1.2 Conductors and Insulators

Understanding conductors and insulators is fundamental for safely handling electrical installations and devices. Conductors allow electric current to pass easily, while insulators resist current flow. Welders handle conductors and insulators every day: the cop…

🔒1.3 Electrical Quantities

Electrical quantities form the foundation of understanding how electrical energy behaves and is manipulated in any professional environment. Professionals working in diverse Kenyan settings such as county referral hospitals, universities, banks, and retail bus…

🔒1.4 Ohm's Law

Ohm's Law is fundamental in understanding how electrical circuits behave in various professional settings across Kenya, from hospital equipment maintenance to power management in county government offices. It provides the relationship between voltage, current,…

🔒1.5 Basic Electrical and Electronic Measurements

Accurate electrical measurements are crucial for maintaining equipment and ensuring safety in diverse professional environments such as hospitals, county government offices, and agricultural processing plants. This topic covers essential measurement techniques…

Chapter Summary

This chapter introduced the fundamental SI units used in electrical measurements, focusing on power measured in watts, current in amperes, resistance in ohms, and voltage in volts. It explained the distinction between conductors and insulators by examining their characteristics, highlighting the difference between metals and non-metals and their roles in electrical circuits. Key electrical quantities such as charge, force, work, and power were defined along with their units, and calculations involving these quantities were demonstrated. Ohm's Law was presented as a core principle relating voltage, current, and resistance, with practical applications and calculation examples. The chapter also covered essential measurement techniques in electrical and electronic contexts, emphasizing the correct use of multimeters and ammeters. Finally, the importance of calibration in ensuring accurate electrical measurements was discussed to maintain reliability and precision in practical work.

Self-Assessment

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Written Assessment

  1. A hospital uses an electrical device that consumes 150 W of power when connected to a 230 V supply. Calculate the current flowing through the device. (Easy, 2 marks)

  2. A copper wire used in a county government office electrical installation has a resistance of 5 Ω. If the current flowing through the wire is 3 A, calculate the voltage across the wire. (Easy, 2 marks)

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Chapter Examination Questions

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SECTION A (40 Marks) - Answer ALL Questions

  1. A bank installs a new computer system that operates at 240 V and draws a current of 3 A. Calculate the power consumed by the system. (4 marks)
  2. A copper wire has a resistance of 5 Ω. If the voltage across it is 20 V, find the current flowing through the wire. (4 marks)
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Chapter Practical Activities

Practical 1: Identify and classify conductors and insulators by electrical testing

Welding Technology · Level 6
Electrical And Electronics Principles
PRACTICAL ASSESSMENT
TIME: 4 HOURS
⬇ PDFCandidate Instructions (Candidate Tool)

Type: Individual

INSTRUCTIONS TO CANDIDATE:
1.  You are required to perform the following task:
i.  Test and classify provided materials as conductors or insulators by measuring current flow in a 12V DC circuit, recording observations and conclusions.
2.  You have been provided with the following resources for the practical task:
Tools & EquipmentMaterials
Voltmeter (0-500V DC)Sample metal rods (Copper, Aluminum, Iron) each 150 mm length, 10 mm diameter
Ammeter (0-5A DC)Sample non-metal materials (Rubber sheet 150x150 mm, Glass piece 150x150 mm, Plastic sheet 150x150 mm)
Battery 12V DC
Connecting wires with crocodile clips
Switch (single pole single throw)
Insulated work bench mat
Insulating gloves
Safety boots
⬇ PDFResources Required (Cutting List)
S/NItemQuantity
1Voltmeter (0-500V DC)1 Pc per Candidate
2Ammeter (0-5A DC)1 Pc per Candidate
3Battery 12V DC1 Pc per 2 Candidates
4Connecting wires with crocodile clips3 sets per Candidate
5Switch (single pole single throw)1 Pc per Candidate
6Sample metal rods (Copper, Aluminum, Iron) each 150 mm length, 10 mm diameter1 set per Candidate
7Sample non-metal materials (Rubber sheet 150x150 mm, Glass piece 150x150 mm, Plastic sheet 150x150 mm)1 set per Candidate
8Insulated work bench mat1 Pc per Candidate
9Insulating gloves1 pair per Candidate
10Safety boots1 pair per Candidate
⬇ PDFAssessor Guide
Items to be EvaluatedMarks AvailableMarks ObtainedComments
TASK 1: Safety and setup
Wore insulating gloves correctly
(Award 1 or 0 mark)
1
Wore safety boots
(Award 1 or 0 mark)
1
Set up the 12V DC circuit correctly with battery, ammeter, voltmeter, switch and connecting wires
(Award 1 mark each for correct connection of circuit components)
2
Ensured the work bench is insulated and safe to work on
(Award 1 or 0 mark)
1
Sub-Total5
TASK 2: Testing conductors and insulators
Connected each metal rod correctly in the test circuit
(Award 1 or 0 mark)
1
Measured and recorded current flow for each metal rod
(Award 1 mark for each correct current measurement for two rods)
2
Connected each non-metal material correctly in the test circuit
(Award 1 or 0 mark)
1
Measured and recorded current flow for each non-metal material
(Award 1 mark for each correct current measurement for two materials)
2
Switched off the circuit correctly after testing
(Award 1 or 0 mark)
1
Sub-Total7
TASK 3: Observation recording and classification
Recorded observations clearly and legibly in the test log
(Award 2 marks for clear and complete recording)
2
Correctly classified metals as conductors
(Award 2 marks for correct classification of all metal samples)
2
Correctly classified non-metals as insulators
(Award 2 marks for correct classification of all non-metal samples)
2
Sub-Total6
TASK 4: Housekeeping
Returned all tools and unused materials to the storage area
(Award 1 or 0 mark)
1
Disposed of waste materials safely as per workplace procedures
(Award 1 or 0 mark)
1
Left the work area clean and safe
(Award 1 or 0 mark)
1
Sub-Total3
PRODUCT CHECKLIST
Recorded current measurements for all 3 metal rods and 3 non-metal samples within ±0.1 A accuracy
(Award 1 mark for each correct measurement set)
3
Correct classification of all metals as conductors and all non-metals as insulators
(Award 4 marks for full correct classification without error)
4
Clear, neat, and complete observation log including material tested, current reading, and classification
(Award 3 marks for well organized and complete recording)
3
Sub-Total10
GRAND TOTAL31
ASSESSMENT OUTCOME:   ☐ Competent    ☐ Not Yet Competent (competent if at least 50%)

Practical 2: Measure electrical current using an ammeter in a simple circuit

Welding Technology · Level 6
Electrical And Electronics Principles
PRACTICAL ASSESSMENT
TIME: 4 HOURS
⬇ PDFCandidate Instructions (Candidate Tool)

Type: Individual

INSTRUCTIONS TO CANDIDATE:
1.  You are required to perform the following task:
i.  Set up a simple series circuit with two 10 Ω resistors and measure the current flowing through the circuit using an ammeter.
2.  You have been provided with the following resources for the practical task:
Tools & EquipmentMaterials
DC Power Supply 12 V, 5 AResistor 10 Ω, 5 W
Ammeter (0-10 A range)
Multimeter (Digital)
Connecting wires with alligator clips
Breadboard or terminal block
Switch (Single Pole Single Throw)
Safety gloves (Electrical insulated)
⬇ PDFResources Required (Cutting List)
S/NItemQuantity
1DC Power Supply 12 V, 5 A1 Pc per Candidate
2Resistor 10 Ω, 5 W2 Pcs per Candidate
3Ammeter (0-10 A range)1 Pc per Candidate
4Connecting wires with alligator clips1 set per Candidate
5Multimeter (Digital, with current measurement capability)1 Pc per Candidate
6Breadboard or terminal block1 Pc per Candidate
7Switch (Single Pole Single Throw)1 Pc per Candidate
8Safety gloves (Electrical insulated)1 pair per Candidate
⬇ PDFAssessor Guide
Items to be EvaluatedMarks AvailableMarks ObtainedComments
TASK 1: Safety and Setup
Candidate wore electrical insulated safety gloves
(Award 1 or 0 mark)
1
Candidate correctly connected the circuit components in series
(Award 2 or 0 marks)
2
Candidate connected the ammeter correctly in series with the resistors
(Award 2 or 0 marks)
2
Candidate connected the DC power supply with correct polarity
(Award 1 or 0 mark)
1
Candidate operated the switch to safely power the circuit
(Award 1 or 0 mark)
1
Sub-Total7
TASK 2: Measurement and Recording
Candidate uses the ammeter to read current flowing through the circuit
(Award 2 or 0 marks)
2
Candidate verifies current reading using a digital multimeter
(Award 2 or 0 marks)
2
Candidate records the current measurements accurately
(Award 1 or 0 mark)
1
Sub-Total5
TASK 3: Circuit Disconnection and Housekeeping
Candidate switches off the power supply before disconnecting the circuit
(Award 1 or 0 mark)
1
Candidate disconnects all components safely
(Award 1 or 0 mark)
1
Candidate returns all tools and unused materials to the store
(Award 1 or 0 mark)
1
Candidate leaves the work area clean and safe
(Award 1 or 0 mark)
1
Sub-Total4
PRODUCT CHECKLIST
Measured current values are consistent with theoretical calculations (within ±10%)
(Award 4 or 0 marks)
4
Circuit connections are correct and secure with no loose wires
(Award 3 or 0 marks)
3
Ammeter is correctly connected in series and displays readable values
(Award 3 or 0 marks)
3
Sub-Total10
GRAND TOTAL26
ASSESSMENT OUTCOME:   ☐ Competent    ☐ Not Yet Competent (competent if at least 50%)
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🔒Measure voltage drops across resistors in a series circuitPractical 3
🔒Measure resistance of resistors and materials using a multimeterPractical 4
🔒Calculate power consumption of an electrical device using voltage and current measurementsPractical 5
🔒Apply Ohm's Law to determine unknown electrical quantitiesPractical 6
🔒Demonstrate and Measure Electrical Charge using a Gold Leaf ElectroscopePractical 7
🔒Demonstrate electrical force between charges and calculate work donePractical 8
🔒Calibration of a Multimeter for Accurate Electrical MeasurementsPractical 9
🔒Set up and measure electrical quantities in a basic circuitPractical 10
🔒Identify and Explain Applications of Metals and Non-Metals in Electrical CircuitsPractical 11
🔒Perform calculations involving electrical quantities using SI unitsPractical 12
🔒Measure and Compare Resistance of Conductors and Insulators Using a MultimeterPractical 13
🔒Demonstrate power calculations with varying voltage and currentPractical 14
🔒Measurement of Voltage, Current, and Resistance in Electrical CircuitsPractical 15
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Am I competent?

At the start of this chapter we promised you would be able to:

  • Identify the correct SI units used in electrical work following the task requirements.
  • Apply the quantities of charge, force, work, and power accurately according to the task needs.
  • Perform calculations involving Ohm’s law correctly to solve electrical problems.
  • Use measuring instruments for electrical quantities accurately and safely as needed for the task.

Tick each one you can genuinely do.

So, are you there yet?

You're competent when you can confidently do 50% or more of what this chapter promised.

Sign in to record how you're doing.