Refrigeration And Air Conditioning  ·  Level 5
Electrical Principles
Chapter 6: Apply Electromagnetic field theory
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Chapter Practical Activities

Practical 1: Construct and Test a Simple Electromagnet 150mm x 50mm Core

Refrigeration And Air Conditioning · Level 5
Electrical Principles
PRACTICAL ASSESSMENT
TIME: 4 HOURS
⬇ PDFCandidate Instructions (Candidate Tool)

Type: Individual

INSTRUCTIONS TO CANDIDATE:
1.  You are required to perform the following task:
i.  Construct a simple electromagnet using a 150mm x 50mm soft iron core and 5 meters of 0.5mm copper wire, then test and record its magnetic field strength using a magnetic compass and ammeter.
2.  You have been provided with the following resources for the practical task:
Tools & EquipmentMaterials
PliersSoft iron core 150mm x 50mm
Wire stripper/cutterEnamelled copper wire 0.5mm diameter
Ammeter 0-1A DC9V DC battery
Switch 1A ratingInsulation tape
Connecting wires with alligator clipsSafety goggles
Magnetic compassDust coat/overall
⬇ PDFResources Required (Cutting List)
S/NItemQuantity
1Soft iron core 150mm length x 50mm diameter1 Pc per Candidate
2Enamelled copper wire, 0.5mm diameter5 meters per Candidate
39V DC battery1 Pc per Candidate
4Switch 1A rating1 Pc per Candidate
5Connecting wires with alligator clips2 Pcs per Candidate
6Ammeter 0-1A DC1 Pc per Candidate
7Magnetic compass1 Pc per Candidate
8Insulation tape1 roll per 5 Candidates
9Pliers1 Pc per Candidate
10Wire stripper/cutter1 Pc per Candidate
11Safety goggles1 Pc per Candidate
12Dust coat/overall1 Pc per Candidate
⬇ PDFAssessor Guide
Items to be EvaluatedMarks AvailableMarks ObtainedComments
TASK 1: Preparation and Safety
Wore safety goggles and dust coat as per workshop safety procedures
(Award 1 mark if PPE worn correctly, else 0)
1
Handled tools and equipment safely during setup
(Award 1 mark for safe handling and correct tool use, else 0)
1
Sub-Total2
TASK 2: Electromagnet Construction
Stripped enamel insulation from copper wire ends properly
(Award 1 mark per correctly stripped wire end, else 0)
2
Wound copper wire uniformly and tightly around the soft iron core with at least 100 turns
(Award 3 marks if coil is neat, tight, and has required turns, else 0)
3
Connected the coil terminals to the battery and switch correctly using alligator clips
(Award 2 marks if connections are secure and correct polarity observed, else 0)
2
Sub-Total7
TASK 3: Testing and Measurement
Set up ammeter correctly in series to measure coil current
(Award 2 marks for correct ammeter connection, else 0)
2
Operated the switch to energize the electromagnet safely
(Award 1 mark if switch operated safely and controlled, else 0)
1
Used magnetic compass to detect and demonstrate the magnetic field of the electromagnet
(Award 2 marks if compass shows deflection indicating magnetic field, else 0)
2
Recorded current and qualitative magnetic field strength observations
(Award 1 mark for recording observations legibly and correctly, else 0)
1
Sub-Total6
TASK 4: Cleanup and Reporting
Disconnected and stored tools and equipment properly
(Award 1 mark for proper tool storage, else 0)
1
Disposed or stored waste materials as per workshop procedures
(Award 1 mark for correct waste disposal, else 0)
1
Prepared a brief report summarizing construction, testing, and results
(Award up to 3 marks for completeness, clarity, and accuracy of report)
3
Sub-Total5
PRODUCT CHECKLIST
Electromagnet coil has at least 100 turns, wound tightly and uniformly around 150mm x 50mm core
(Award 4 marks if coil meets specification, else 0)
4
Electrical connections are secure, with no loose or exposed wires
(Award 3 marks if connections are safe and neat, else 0)
3
Magnetic compass shows clear deflection indicating magnetic field presence
(Award 3 marks for clear compass deflection, else 0)
3
Recorded current value is consistent with coil and battery specifications
(Award 3 marks if recorded current is reasonable (approx. 0.1-0.5A), else 0)
3
Sub-Total13
GRAND TOTAL33
ASSESSMENT OUTCOME:   ☐ Competent    ☐ Not Yet Competent (competent if at least 50%)

Practical 2: Measurement of Magnetic Field Intensity Using a Gaussmeter

Refrigeration And Air Conditioning · Level 5
Electrical Principles
PRACTICAL ASSESSMENT
TIME: 4 HOURS
⬇ PDFCandidate Instructions (Candidate Tool)

Type: Individual

INSTRUCTIONS TO CANDIDATE:
1.  You are required to perform the following task:
i.  Set up a 200-turn copper coil of 250 mm diameter and measure the magnetic field intensity at distances of 0 cm, 5 cm, 10 cm, 15 cm, and 20 cm from the coil center using a gaussmeter.
2.  You have been provided with the following resources for the practical task:
Tools & EquipmentMaterials
DC power supplyCopper coil (200 turns, 25 cm diameter)
Gaussmeter with probe
Connecting wires with alligator clips
Switch
Ruler or measuring tape
⬇ PDFResources Required (Cutting List)
S/NItemQuantity
1Copper coil (200 turns, 25 cm diameter)1 Pc per Candidate
2DC power supply (0-12 V, 5 A)1 Pc per Candidate
3Gaussmeter with probe1 Pc per Candidate
4Connecting wires with alligator clips3 Pcs per Candidate
5Ruler or measuring tape (at least 1 m long)1 Pc per Candidate
6Switch1 Pc per Candidate
7Work bench1 Pc per Candidate
8Safety goggles1 Pair per Candidate
9Dust coat/overall1 Pc per Candidate
10Safety boots1 Pair per Candidate
⬇ PDFAssessor Guide
Items to be EvaluatedMarks AvailableMarks ObtainedComments
TASK 1: Preparation and Safety
Wore appropriate PPE including dust coat, safety boots, and safety goggles
(Award 1 mark for correct PPE or zero)
1
Handled tools and equipment safely and correctly
(Award 1 mark for each correct handling or zero)
2
Sub-Total3
TASK 2: Setup of Coil and Circuit
Positioned the copper coil securely on the work bench
(Award 1 mark or zero)
1
Connected coil to DC power supply using correct wiring and switch
(Award 1 mark for correct wiring, 1 mark for correct switch connection or zero)
2
Set power supply voltage to 12 V and current limit to 2 A as per coil rating
(Award 1 mark or zero)
1
Sub-Total4
TASK 3: Measurement of Magnetic Field Intensity
Switched on power supply and energized the coil
(Award 1 mark or zero)
1
Measured magnetic field intensity at 0 cm from coil centre using gaussmeter
(Award 1 mark or zero)
1
Measured magnetic field intensity at 5 cm, 10 cm, 15 cm, and 20 cm distances using ruler
(Award 1 mark for each correct measurement or zero)
3
Recorded all magnetic field intensity readings accurately
(Award 1 mark or zero)
1
Switched off power supply after measurements
(Award 1 mark or zero)
1
Sub-Total7
TASK 4: Housekeeping and Reporting
Disconnected equipment and stored tools and materials properly
(Award 1 mark or zero)
1
Cleaned work area according to workshop procedure
(Award 1 mark or zero)
1
Prepared a report detailing the magnetic field intensity measurements and observations
(Award up to 3 marks based on completeness and accuracy)
3
Sub-Total5
PRODUCT CHECKLIST
Magnetic field intensity measurements recorded at specified distances (0, 5, 10, 15, 20 cm)
(Award 1 mark for each accurate measurement set or zero)
3
Setup coil correctly (200 turns, 250 mm diameter) and stable on bench
(Award 2 marks or zero)
2
Electrical connections are neat, secure, and correct
(Award 2 marks or zero)
2
Report is clear, complete, and includes observations on magnetic field variation with distance
(Award 3 marks or zero)
3
Sub-Total10
GRAND TOTAL29
ASSESSMENT OUTCOME:   ☐ Competent    ☐ Not Yet Competent (competent if at least 50%)
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