Refrigeration And Air Conditioning  ·  Level 5
Air Conditioning Units Installation
Chapter 3: Install A/C units
📚 11 Topics

Air conditioning units are essential components in creating comfortable and controlled environments in residential, commercial, and industrial settings across Kenya. The proper installation of these units requires a thorough understanding of schematic drawings and the specific types of air conditioners available. This chapter focuses on interpreting schematic drawings that guide the installation process and exploring the characteristics and applications of the main air conditioning unit types commonly used in Kenya, particularly window and split units.

3.1 Interpretation of schematic drawings

Schematic drawings are technical diagrams that represent the components and connections within an air conditioning system. For refrigeration and air conditioning professionals in Kenya, the ability to accurately interpret these drawings is crucial to ensure correct installation, troubleshooting, and maintenance. Schematic diagrams provide a visual roadmap of the system’s electrical and mechanical layout, enabling installers to understand how each part interacts within the unit.

3.1.1 Purpose of schematic drawings

Schematic drawings serve several vital functions in the installation and servicing of air conditioning units. They provide a detailed overview of the system’s components, including electrical wiring, refrigerant flow, and control circuits. This clarity helps technicians avoid errors during installation, reduces the risk of equipment damage, and facilitates efficient troubleshooting. For example, at a Nairobi hospital, technicians rely on schematic drawings to rapidly identify faults in the HVAC system, minimizing downtime and maintaining patient comfort.

Components of schematic drawings

  • Symbols and Notations: Standardized symbols represent components like compressors, fans, and valves, ensuring consistent interpretation across different technicians.
  • Wiring Paths: Lines indicate electrical connections, showing how power flows through switches, relays, and sensors.
  • Refrigerant Circuit: Diagrams illustrate the flow of refrigerant between components such as the evaporator, condenser, and expansion valve.
  • Control Systems: Details of thermostats, pressure switches, and control boards are included to explain system regulation.
  • Safety Devices: Placement of fuses, circuit breakers, and overload protectors are depicted to highlight safety considerations.

3.1.2 Reading electrical schematic diagrams

Electrical schematics focus specifically on the wiring and electrical components of the air conditioning unit. Mastery of these diagrams is essential for safe installation and effective maintenance. Kenyan refrigeration technicians must understand the electrical supply requirements, protection devices, and control circuits to comply with national electrical safety standards.

Key aspects of electrical schematics

  • Power Supply Lines: Identification of live, neutral, and earth wires is crucial for correct connection.
  • Switches and Relays: Function and position of these control devices are shown to indicate how the unit starts and stops.
  • Motors and Compressors: Wiring details for the compressor motor and fan motors are outlined for correct installation.
  • Control Circuitry: Wiring to thermostats and sensors that regulate the system’s operation is illustrated clearly.
  • Safety Interlocks: Circuits that prevent operation under unsafe conditions are represented to ensure compliance with safety protocols.

3.1.3 Reading refrigeration schematic diagrams

Refrigeration schematics reveal the flow and control of the refrigerant within the air conditioning system. Understanding these diagrams allows technicians to identify component locations, diagnose leaks, and verify system integrity during installation.

Critical components in refrigeration schematics

  • Compressor: Located at the start of the refrigerant cycle, compressing low-pressure vapor to high pressure.
  • Condenser: Where the refrigerant releases heat and condenses into a liquid.
  • Expansion Valve: Regulates refrigerant flow and pressure before entering the evaporator.
  • Evaporator: Absorbs heat from the indoor air, causing the refrigerant to evaporate.
  • Refrigerant Lines: Pipes connecting the components, with directional flow indicated to assist in installation.

3.1.4 Importance of schematic accuracy and updates

In Kenya, many air conditioning installations occur in environments with variable power quality and climatic conditions. Accurate and up-to-date schematic drawings are essential to adapt installations to these challenges. Technicians must verify that the schematic corresponds to the specific unit model and installation site to avoid costly mistakes.

Factors influencing schematic accuracy

  • Manufacturer Variations: Different brands and models have unique configurations requiring specific diagrams.
  • Site Modifications: Changes made during installation or maintenance must be reflected in updated schematics.
  • Regulatory Compliance: Schematic drawings must adhere to Kenyan electrical and environmental regulations.
  • Documentation Practices: Proper record-keeping ensures that future technicians can access reliable diagrams.
  • Training and Familiarity: Technicians should be trained to interpret new schematic standards and symbols.

Practice Questions

  1. Explain the role of schematic drawings in air conditioning unit installation and servicing. (5 marks)
  2. Describe five key symbols or components commonly found in refrigeration schematic diagrams. (10 marks)
  3. Outline how electrical schematic diagrams contribute to safety during air conditioning installation. (5 marks)
  4. Discuss why it is important to keep schematic drawings accurate and updated in a Kenyan installation context. (5 marks)
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🔒3.2 Types of air conditioning units

Air conditioning units come in various configurations, each suited to different installation environments and cooling requirements in Kenya. Understanding the types available is essential for refrigeration and air conditioning professionals to recommend and in…

🔒3.3 Types of Air Conditioning Unit Components

In the installation and maintenance of air conditioning (A/C) units within Kenya's refrigeration and air conditioning sector, understanding the various components is crucial. Each component has a specific role that contributes to the efficient cooling and air…

🔒3.4 Types of Refrigerants (Including Hydrocarbons)

The choice of refrigerant in air conditioning systems is fundamental for environmental compliance, system efficiency, and safety. In Kenya, evolving regulations aligned with international protocols such as the Kigali Amendment to the Montreal Protocol require…

🔒3.5 Types of lubricants

Lubricants play a critical role in the operation and longevity of air conditioning units by reducing friction, preventing wear, and ensuring smooth movement of mechanical parts. The choice of lubricant affects the efficiency and reliability of compressors and…

🔒3.6 Sealants and insulation materials

Sealants and insulation materials are fundamental in air conditioning installation to ensure system integrity, energy efficiency, and occupant comfort. Proper sealing prevents refrigerant leaks, moisture ingress, and air infiltration, while insulation reduces…

🔒3.7 Fastening Devices

Fastening devices are critical components in air conditioning unit installation, providing the necessary support and security to ensure system stability and operational safety. In Kenyan refrigeration and air conditioning projects, the selection and use of app…

🔒3.8 Types of PVC Drain Pipes and Fittings

PVC drain pipes and fittings are essential components in air conditioning installations, responsible for the safe and efficient disposal of condensate water. In Kenya, where humidity and temperature variations can lead to significant condensate production, sel…

🔒3.9 Safety Practices: EN 378, ISO 5149, and EN 13313 Standards

In Kenya’s refrigeration and air conditioning industry, adherence to international safety standards is critical to protect workers, end-users, and the environment. The standards EN 378, ISO 5149, and EN 13313 provide comprehensive frameworks for safe design, i…

🔒3.10 Air Conditioning Installation Procedure

The installation of air conditioning units in Kenya requires a systematic approach that ensures operational efficiency, safety, and compliance with standards. Whether installing split systems in offices or packaged units in hospitals, following a structured pr…

🔒3.11 Installation of Hydrocarbon Units

Hydrocarbon refrigerants such as propane (R290) and isobutane (R600a) are increasingly used in refrigeration and air conditioning across Kenya due to their low global warming potential and excellent thermodynamic properties. However, their flammability demands…

Chapter Summary

This chapter provided a comprehensive overview of installing air conditioning units, beginning with the interpretation of schematic drawings essential for understanding system layouts and connections. It examined the two primary types of air conditioning units: window and split units, highlighting their distinct installation requirements. The discussion then covered the various components that make up air conditioning systems, followed by an exploration of refrigerants, including the use of hydrocarbons as environmentally friendly alternatives. Types of lubricants necessary for the maintenance of unit efficiency were also detailed. The chapter reviewed sealants and insulation materials crucial for preventing leaks and energy loss, as well as fastening devices important for secure installation and proper positioning and levelling of units. It described the types of PVC drain pipes and fittings used to manage condensate drainage effectively. Safety practices were emphasized with reference to EN 378, ISO 5149, and EN 13313 standards to ensure compliance and protect installers. Finally, the installation procedures were outlined, including specific considerations for hydrocarbon refrigerant units, underscoring the need for specialized handling and installation techniques.

Self-Assessment

🔒 PDFDownload this self-assessment, with answers

A. Written Assessment

  1. What information can be found on a schematic drawing for an air conditioning unit installation? (3 marks)
  2. Identify two key differences between window and split air conditioning units. (4 marks)
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Chapter Examination Questions

🔒 PDFDownload these examination questions, with worked answers

SECTION A (40 Marks) - Answer ALL Questions

  1. Describe the key symbols used in schematic drawings for air conditioning units and explain their importance in installation at a Nairobi hospital (4 marks)
  2. Differentiate between window and split air conditioning units in terms of installation requirements and typical applications in Kenyan offices (4 marks)
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Chapter Practical Activities

Practical 1: Interpret and Apply Schematic Drawings for Installation of a 24000 BTU Split Air Conditioning Unit

Refrigeration And Air Conditioning · Level 5
Air Conditioning Units Installation
PRACTICAL ASSESSMENT
TIME: 4 HOURS
⬇ PDFCandidate Instructions (Candidate Tool)

Type: Individual

INSTRUCTIONS TO CANDIDATE:
1.  You are required to perform the following task:
i.  Interpret and apply the provided schematic drawing to identify and mark installation points and component layout for a 24000 BTU split air conditioning unit.
2.  You have been provided with the following resources for the practical task:
Tools & EquipmentMaterials
Measuring Tape24000 BTU Split Air Conditioning Unit
Spirit LevelInstallation Schematic Drawing for Split AC Unit
Marker PenWall Mounting Brackets for Indoor Unit
Cordless Drill with Drill BitsCopper Tubing (3/8 inch and 1/4 inch)
Screwdrivers (Flat and Phillips)Insulation Tape for Copper Tubing
Adjustable SpannerPlastic Pipe for Drainage
Allen Keys SetPPE: Dust Coat, Safety Boots, Safety Goggles, Gloves
⬇ PDFResources Required (Cutting List)
S/NItemQuantity
124000 BTU Split Air Conditioning Unit1 Pc per Candidate
2Installation Schematic Drawing for Split AC Unit1 Pc per Candidate
3Measuring Tape1 Pc per Candidate
4Spirit Level1 Pc per Candidate
5Marker Pen1 Pc per Candidate
6Cordless Drill with Drill Bits1 Pc per Candidate
7Screwdrivers (Flat and Phillips)1 Set per Candidate
8Adjustable Spanner1 Pc per Candidate
9Allen Keys Set1 Set per Candidate
10PPE: Dust Coat, Safety Boots, Safety Goggles, Gloves1 Set per Candidate
11Wall Mounting Brackets for Indoor Unit1 Set per Candidate
12Copper Tubing (3/8 inch and 1/4 inch)5 meters per Candidate
13Insulation Tape for Copper Tubing5 meters per Candidate
14Plastic Pipe for Drainage3 meters per Candidate
⬇ PDFAssessor Guide
Items to be EvaluatedMarks AvailableMarks ObtainedComments
TASK 1: PPE and Preparation
Wore appropriate PPE including dust coat, safety boots, goggles, and gloves
(Award 1 mark if all PPE worn correctly, or zero)
1
Handled tools and equipment correctly and safely
(Award 2 marks for correct and safe use of tools, or zero)
2
Sub-Total3
TASK 2: Interpretation of Schematic Drawings
Correctly identified indoor and outdoor unit mounting points from the schematic
(Award 2 marks for accurate identification, or zero)
2
Marked the installation points on the wall as per schematic dimensions
(Award 2 marks for accurate marking within ±10mm, or zero)
2
Identified correct routing for copper tubing and drainage pipe
(Award 1 mark for correct routing identification, or zero)
1
Sub-Total5
TASK 3: Application of Schematic to Layout
Measured and confirmed distances between components as per schematic (Indoor unit 1200mm from floor, Outdoor unit 300mm clearance)
(Award 2 marks for measurements within ±15mm, or zero)
2
Marked positions for electrical and refrigerant connections as per schematic
(Award 2 marks for correct marking, or zero)
2
Sub-Total4
PRODUCT CHECKLIST
Installation points marked on wall match schematic dimensions: Indoor unit height 1200mm ±10mm, Outdoor unit clearance 300mm ±10mm
(Award 3 marks if all marks are within tolerance, or zero)
3
Component layout and routing markings correspond accurately to schematic drawing
(Award 3 marks for full accuracy, or zero)
3
All markings are clear, legible, and well positioned for installation
(Award 2 marks if markings are neat and unambiguous, or zero)
2
Sub-Total8
GRAND TOTAL20
ASSESSMENT OUTCOME:   ☐ Competent    ☐ Not Yet Competent (competent if at least 50%)

Practical 2: Identification and Classification of Window and Split Air Conditioning Units

Refrigeration And Air Conditioning · Level 5
Air Conditioning Units Installation
PRACTICAL ASSESSMENT
TIME: 4 HOURS
⬇ PDFCandidate Instructions (Candidate Tool)

Type: Individual

INSTRUCTIONS TO CANDIDATE:
1.  You are required to perform the following task:
i.  Identify and classify window and split air conditioning units, including key installation considerations, by physically inspecting units each measuring approximately 600mm x 400mm x 500mm for window AC and indoor unit 900mm x 300mm x 200mm with outdoor unit 800mm x 600mm x 300mm.
2.  You have been provided with the following resources for the practical task:
Tools & EquipmentMaterials
Digital ThermometerWindow Air Conditioning Unit
Tape Measure (5 m)Split Air Conditioning Unit (Indoor and Outdoor)
Pen and Notepad
Multimeter
Safety Gloves
Safety Goggles
Dust Coat/Overall
⬇ PDFResources Required (Cutting List)
S/NItemQuantity
1Window Air Conditioning Unit1 Pc per Candidate
2Split Air Conditioning Unit (Indoor and Outdoor)1 Set per Candidate
3Digital Thermometer1 Pc per Candidate
4Tape Measure (5 m)1 Pc per Candidate
5Pen and Notepad1 Set per Candidate
6Multimeter1 Pc per Candidate
7Safety Gloves1 Pair per Candidate
8Safety Goggles1 Pair per Candidate
9Dust Coat/Overall1 Pc per Candidate
⬇ PDFAssessor Guide
Items to be EvaluatedMarks AvailableMarks ObtainedComments
TASK 1: Identification and Classification of Air Conditioning Units
Wore appropriate PPE (dust coat, safety gloves, safety goggles)
(Award 1 mark for correct PPE or zero)
1
Handled tools and equipment correctly and safely
(Award 2 marks for correct use and safety or zero)
2
Physically inspected the window AC unit identifying key components (compressor, evaporator, condenser, fan)
(Award 2 marks for correct identification or zero)
2
Physically inspected the split AC unit (indoor and outdoor) identifying components and differences from window unit
(Award 3 marks for correct identification or zero)
3
Measured and recorded physical dimensions of both units accurately
(Award 2 marks for accurate measurements or zero)
2
Explained installation considerations for window AC unit including mounting, power supply, and ventilation
(Award 3 marks for clear explanation or zero)
3
Explained installation considerations for split AC unit including mounting of indoor and outdoor units, refrigerant piping, and electrical connections
(Award 3 marks for clear explanation or zero)
3
Used digital thermometer and multimeter appropriately to demonstrate functional checks
(Award 2 marks for correct use or zero)
2
Sub-Total18
PRODUCT CHECKLIST
Correct classification and clear differentiation of window and split AC units
(Award 3 marks for correct classification or zero)
3
Accurate recorded measurements matching actual unit dimensions (±5mm tolerance)
(Award 3 marks for accurate measurements or zero)
3
Comprehensive and clear installation considerations noted for both unit types
(Award 4 marks for completeness and clarity or zero)
4
Sub-Total10
GRAND TOTAL28
ASSESSMENT OUTCOME:   ☐ Competent    ☐ Not Yet Competent (competent if at least 50%)
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🔒Assemble and install air conditioning unit componentsPractical 3
🔒Safe Selection and Handling of Hydrocarbon Refrigerants for Split A/C UnitsPractical 4
🔒Select and Apply Lubricants for Air Conditioning Unit ComponentsPractical 5
🔒Apply Sealants and Insulation Materials on AC Unit Joints and SurfacesPractical 6
🔒Positioning, levelling, and fastening an outdoor air conditioning unitPractical 7
🔒Install PVC Drain Pipes and Fittings for Air Conditioning Unit Condensate DrainagePractical 8
🔒Implement Safety Practices for Air Conditioning Unit Installation as per EN 378 and ISO 5149Practical 9
🔒Position and level a window air conditioning unitPractical 10
🔒Position and level split air conditioning unit indoor and outdoor componentsPractical 11
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