Quantity Survey  ·  Level 6
Civil Engineering Works
Chapter 6: Construct railway track
📚 2 Topics
⚑ What you will be able to do

By the end of this chapter, you will be able to:

  • Identify different types of railway tracks based on project needs.
  • Construct railway tracks accurately by following approved designs and safety procedures.
  • Install track components like ballast, sleepers, and rails correctly using standard methods.
  • Check and adjust the alignment and level of the railway track to meet exact tolerances.

Mastering these skills ensures you can build safe, reliable railway tracks that keep trains running smoothly and on time.

Civil engineering works related to railway construction form a critical part of infrastructure development in Kenya, directly impacting economic growth and regional connectivity. For quantity surveyors, understanding the technical aspects and classifications of railway tracks is essential for accurate cost estimation, tendering, and project management. This chapter focuses on the types of railway tracks encountered in the Kenyan context, providing a foundation for detailed quantity takeoff and cost analysis. Knowledge of these types supports effective planning and resource allocation in railway projects such as the Standard Gauge Railway and county-level light rail initiatives.

6.1 Types of Railway Tracks

The classification of railway tracks is fundamental in quantity surveying as it influences material specifications, construction methods, and overall project budgeting. Different track types serve varying operational needs and terrain conditions, which affect quantities and costs. In Kenya, railway projects must consider these types in line with local geography, usage demands, and maintenance regimes. Understanding the distinct characteristics of each track type enables quantity surveyors to prepare accurate bills of quantities and anticipate cost implications.

6.1.1 Permanent Way Track

The permanent way refers to the track structure that forms the running surface for trains, including rails, sleepers, ballast, and subgrade. It is designed to endure the dynamic loads imposed by moving trains and environmental stresses over long periods. For quantity surveyors, the permanent way represents the core component of civil works in railway construction, with significant implications on cost through materials and labor requirements.

Components of Permanent Way Track

  • Rails: These are steel bars that provide the running surface for trains. The choice of rail profile and weight per meter influences durability and cost, with heavier rails typically used on main lines to support higher axle loads.
  • Sleepers: Sleepers hold the rails in place and maintain gauge. They can be timber, concrete, or steel, each with different cost and lifespan profiles. Concrete sleepers are increasingly common in Kenya for their durability.
  • Ballast: Crushed stone or gravel laid beneath and around sleepers to provide stability, drainage, and load distribution. The quality and quantity of ballast depend on soil conditions and expected train loads.
  • Subgrade: The natural ground or prepared earthworks supporting the track structure. Its strength and compaction level affect the longevity of the permanent way.
  • Fastenings: Clips, bolts, or spikes that secure rails to sleepers, critical for track stability and safety.

Quantity surveyors must quantify and price each component accurately, considering local availability and transport costs which vary across Kenyan regions.

6.1.2 Light Rail and Tramway Tracks

Light rail systems and tramways are increasingly used in urban Kenyan settings to alleviate traffic congestion and provide efficient public transport. These tracks differ from heavy rail in construction standards, load capacity, and track geometry.

Characteristics of Light Rail and Tramway Tracks

  • Lower Axle Load Capacity: Designed for lighter vehicles, reducing the size and weight of rails and sleepers required.
  • Embedded Track Design: Often integrated within roadways, requiring special construction techniques and materials to support both rail vehicles and road traffic.
  • Tighter Curves and Steeper Gradients: Urban environments necessitate sharper track turns and slopes, impacting the type of rails and fastening systems.
  • Noise and Vibration Control: Materials and construction methods are chosen to minimize disturbance in densely populated areas.
  • Maintenance Considerations: Frequent use and exposure to urban pollutants require more regular inspections and repairs.

Quantity surveyors working on urban transport projects must adapt cost estimates to these specialized requirements, including the integration with existing road infrastructure.

6.1.3 Narrow Gauge Tracks

Narrow gauge railways have a track gauge typically less than the standard 1,435 mm, historically prevalent in Kenya’s regional and rural rail networks. These tracks are cost-effective for lower traffic volumes and difficult terrains but have limitations in speed and load capacity.

Advantages and Limitations of Narrow Gauge Tracks

  • Cost Efficiency: Reduced material use and lighter equipment lower initial construction and maintenance costs, making narrow gauge suitable for remote or less economically active areas.
  • Terrain Adaptability: Narrow gauge tracks can negotiate tighter curves and steeper gradients, advantageous in Kenya’s varied topography.
  • Lower Speed and Capacity: These tracks are not suited for high-speed or heavy freight trains, limiting their use on main commercial routes.
  • Compatibility Issues: Narrow gauge lines require transshipment points where they connect with standard gauge networks, complicating logistics.
  • Maintenance Challenges: Aging narrow gauge infrastructure in Kenya often demands higher maintenance efforts due to outdated materials and technology.

Quantity surveyors must consider these factors when preparing cost analyses for rehabilitation or extension projects involving narrow gauge lines.

6.1.4 Standard Gauge Tracks

The standard gauge track, measuring 1,435 mm between rails, is the preferred choice for modern Kenyan railway projects, including the Standard Gauge Railway (SGR). This track type supports higher speeds, heavier loads, and enhanced safety features.

Features and Benefits of Standard Gauge Tracks

  • High Load Capacity: Supports heavy freight and passenger trains, facilitating efficient cargo movement and commuter services.
  • Uniformity: Standardization allows interoperability with international rail systems and simplifies procurement of materials and equipment.
  • Advanced Materials: Use of prestressed concrete sleepers and high-quality steel rails improves durability and reduces life-cycle costs.
  • Improved Safety: Enhanced track geometry and signaling compatibility reduce accident risks.
  • Economic Impact: Facilitates trade and regional integration by linking major urban centres and ports effectively.

For quantity surveyors, the standard gauge entails detailed measurement and specification of premium materials and sophisticated construction techniques, reflected in higher but more sustainable project costs.

Practice Questions

  1. Explain the main components of a permanent way track and their significance in railway construction. (10 marks)
  2. Discuss the characteristics of light rail and tramway tracks and how they influence quantity surveying in urban projects. (10 marks)
  3. Compare the advantages and limitations of narrow gauge tracks in the context of Kenyan railway networks. (10 marks)
  4. Describe the features of standard gauge tracks and their impact on the cost and quality of railway projects. (10 marks)
The rest of this chapter
🔒

Create a free account to open more of this chapter.

Free: practical guides, quick cards, workplace scenarios and more.

Create a free account
🔒6.2 Construction of railway track

In Kenya, railway track construction is a critical phase in expanding the national transport infrastructure, directly impacting economic growth and regional connectivity. Quantity surveyors play an essential role in managing costs, assessing materials, and ens…

Chapter Summary

This chapter explored the different types of railway tracks, highlighting their unique designs and applications in various railway systems. It detailed the distinctions between permanent way tracks, temporary tracks, and narrow gauge tracks, explaining their suitability for specific operational needs. The construction of railway tracks was examined comprehensively, covering essential steps such as site preparation, laying sleepers, fixing rails, and ensuring proper alignment and stability. Emphasis was placed on the importance of drainage and ballast in maintaining track integrity and safety. The chapter also discussed the role of precise measurement and quality control during construction to ensure long-term durability. Overall, the chapter provided a thorough understanding of both the classification and practical construction processes that underpin effective railway track development.

Self-Assessment

🔒 PDFDownload this self-assessment, with answers

A. Written Assessment

  1. Identify and describe three main types of railway tracks commonly used in Kenya’s railway construction. (6 marks)
  2. What are the primary components involved in the construction of a railway track? List at least five and explain their function. (10 marks)
🔒26 more in this section.

Chapter Examination Questions

🔒 PDFDownload these examination questions, with worked answers

SECTION A (40 Marks) - Answer ALL Questions

  1. Describe the key differences between ballasted and ballastless railway tracks, highlighting their suitability for Kenyan railway projects. (4 marks)
  2. Identify and explain four main types of railway tracks commonly used in civil engineering works. (4 marks)
🔒18 more in this section.

Chapter Practical Activities

Practical 1: Identify and Classify Types of Railway Tracks

Quantity Survey · Level 6
Civil Engineering Works
PRACTICAL ASSESSMENT
TIME: 4 HOURS
⬇ PDFCandidate Instructions (Candidate Tool)

Type: Individual

INSTRUCTIONS TO CANDIDATE:
1.  You are required to perform the following task:
i.  Identify and classify types of railway tracks from the provided samples, including standard gauge and metre gauge tracks, noting key features and measurements.
2.  You have been provided with the following resources for the practical task:
Tools & EquipmentMaterials
Measuring TapeRailway Track Samples (Standard Gauge and Metre Gauge)
Magnifying Glass
Notebook and Pen
Chalk or Marker
⬇ PDFResources Required (Cutting List)
S/NItemQuantity
1Safety Helmet1 Pc per Candidate
2Safety Boots1 Pair per Candidate
3Reflective Safety Jacket1 Pc per Candidate
4Railway Track Samples (Standard Gauge and Metre Gauge)2 Sets per Candidate
5Measuring Tape (5m)1 Pc per Candidate
6Notebook and Pen1 Set per Candidate
7Magnifying Glass1 Pc per Candidate
8Chalk or Marker1 Pc per Candidate
⬇ PDFAssessor Guide
Items to be EvaluatedMarks AvailableMarks ObtainedComments
TASK 1: IDENTIFICATION AND CLASSIFICATION OF RAILWAY TRACKS
Used appropriate PPEs: Safety helmet, Safety boots, Reflective jacket
(Award 1 mark for each correctly worn PPE)
3
Collected and assembled all required tools and materials before inspection
(Award 2 marks for assembling all listed tools and materials)
2
Inspected railway track samples carefully using magnifying glass and measuring tape
(Award 1 mark for each correctly identified feature: rail gauge, sleeper type, fastening method)
3
Measured and recorded the gauge width of each railway track sample accurately
(Award 1 mark for each correct measurement recorded for two samples)
3
Classified each railway track sample correctly as standard gauge or metre gauge
(Award 1.5 marks for each correct classification)
3
Identified types of sleepers used (wooden, concrete, steel) on the samples
(Award 1 mark for each correct sleeper type identified)
2
Noted fastening types (spikes, clips, bolts) used on the railway tracks
(Award 1 mark for each correct fastening type identified)
2
Recorded all observations neatly and clearly in the notebook
(Award 2 marks for complete and legible records)
2
Cleaned and returned all tools and samples to the designated storage area
(Award 2 marks for proper cleaning and storage)
2
Maintained safety and cleanliness throughout the inspection process
(Award 1 mark for adherence to safety and cleanliness)
1
Sub-Total23
PRODUCT CHECKLIST
Accurately identified and classified all railway track types with correct gauge measurements (Standard gauge 1435mm ± 5mm, Metre gauge 1000mm ± 5mm)
(Award 5 marks for correct gauge measurement for each track type)
10
Correctly identified sleeper types and fastening methods as per samples
(Award 2.5 marks each for correct sleeper and fastening identification)
5
Neat and complete record of inspection observations matching the actual samples
(Award 4 marks for full and clear documentation)
4
Demonstrated understanding of classification criteria during oral questioning
(Award up to 3 marks based on accuracy and completeness of answers)
3
Sub-Total22
GRAND TOTAL45
ASSESSMENT OUTCOME:   ☐ Competent    ☐ Not Yet Competent (competent if at least 50%)

Practical 2: Set out railway track alignment on site

Quantity Survey · Level 6
Civil Engineering Works
PRACTICAL ASSESSMENT
TIME: 4 HOURS
⬇ PDFCandidate Instructions (Candidate Tool)

Type: Individual

INSTRUCTIONS TO CANDIDATE:
1.  You are required to perform the following task:
i.  Set out the railway track alignment for a 100m section with 1435mm gauge as per the provided layout plan.
2.  You have been provided with the following resources for the practical task:
Tools & EquipmentMaterials
Measuring Tape (30m)Lime Powder
Theodolite or Total StationSafety Helmet
Tripod StandSafety Boots
Plumb BobReflective Safety Jacket
Profile Boards
Builder’s Line (50 m)
Hammer (3kg)
Wooden Pegs (30 x 30 x 600 mm)
Marker Pens
300mm1435mmSECTION A-A100000mm1435mmPLANSet out railway track alignmen…100000 x 1435 x 300 mmNTS
⬇ PDFResources Required (Cutting List)
S/NItemQuantity
1Measuring Tape (30m)1 Pc per Candidate
2Theodolite or Total Station1 Pc per 5 Candidates
3Tripod Stand1 Pc per Candidate
4Plumb Bob1 Pc per Candidate
5Profile Boards4 Pcs per Candidate
6Builder’s Line (50 m)1 Roll per Candidate
7Lime Powder0.5 Kg per Candidate
8Hammer (3kg)1 Pc per 4 Candidates
9Wooden Pegs (30 x 30 x 600 mm)20 Pcs per Candidate
10Safety Helmet1 Pc per Candidate
11Safety Boots1 Pair per Candidate
12Reflective Safety Jacket1 Pc per Candidate
13Marker Pens1 Pc per Candidate
⬇ PDFAssessor Guide
Items to be EvaluatedMarks AvailableMarks ObtainedComments
TASK 1: SETTING OUT RAILWAY TRACK ALIGNMENT
Identified and used appropriate PPEs including helmet, safety boots, and reflective jacket
(Award 1 mark each for helmet, boots, jacket)
3
Assembled and positioned theodolite or total station on tripod correctly
(Award 1 mark each for correct setup, plumbness, and stable positioning)
3
Prepared and cleared site area sufficiently for setting out
(Award 2 marks for proper clearing and preparation)
2
Measured and marked the baseline of 100m accurately using measuring tape and pegs
(Award 1 mark each for correct measurement, pegging, and marking)
3
Set out 1435mm gauge using builder’s line and profile boards at correct intervals
(Award 1 mark each for correct gauge width, line tension, profile board placement, and pegging)
4
Transferred alignment points accurately from theodolite to ground with correct use of plumb bob
(Award 1 mark each for correct observation, plumb bob use, pegging, and marking)
4
Marked the track alignment on ground clearly with lime powder and marker pens
(Award 1 mark each for clarity, accuracy, and completeness of markings)
3
Cleaned the working area after completion
(Award 2 marks for thorough cleaning)
2
Cleaned and stored tools and equipment properly after use
(Award 2 marks for proper cleaning and storage)
2
Sub-Total26
PRODUCT CHECKLIST
Linear measurements within ±50 mm tolerance over 100m baseline
(Award 5 marks for full compliance, lesser marks for partial)
5
Railway track alignment parallel to the datum line as per layout plan
(Award 4 marks for correct parallelism)
4
Gauge width accurately set at 1435 mm ±10 mm
(Award 5 marks for correct gauge width)
5
Layout is squared with correct diagonals and profile boards placed correctly
(Award 2 marks for squareness, 3 marks for profile board placement)
5
Complete and clear marking of railway track alignment on ground
(Award 4 marks for complete and neat marking)
4
Sub-Total23
GRAND TOTAL49
ASSESSMENT OUTCOME:   ☐ Competent    ☐ Not Yet Competent (competent if at least 50%)
🔒

Free: practical guides, quick cards, workplace scenarios and more.

Create a free account
🔒Excavate and prepare railway track bed to specified depth and gradientPractical 3
🔒Lay and compact ballast for railway sleeper foundationPractical 4
🔒Position and fix sleepers for railway trackPractical 5
🔒Place and align rails on sleepers to specified gauge and levelPractical 6
🔒Fasten rails to sleepers for a railway track sectionPractical 7
🔒Check and adjust railway track gauge to standard specificationsPractical 8
🔒Construct rail joints and fix fishplates with boltsPractical 9
🔒Final Inspection and Maintenance of Constructed Railway TrackPractical 10
Flashcards 19 cards Study deck ▾
Question
1

↻ Tap card to reveal answer
🔒

17 more in this section.

Create a free account
Test Yourself 17 questions Start quiz ▾
0%
0 / 2
🔒

15 more in this section.

Create a free account
Am I competent?

At the start of this chapter we promised you would be able to:

  • Identify different types of railway tracks based on project needs.
  • Construct railway tracks accurately by following approved designs and safety procedures.
  • Install track components like ballast, sleepers, and rails correctly using standard methods.
  • Check and adjust the alignment and level of the railway track to meet exact tolerances.

Tick each one you can genuinely do.

So, are you there yet?

You're competent when you can confidently do 50% or more of what this chapter promised.

Sign in to record how you're doing.