Electronics  ·  Level 4
Electrical Installation I
Chapter 2: Perform piping and laying of cables
📚 9 Topics
What you will be able to do

By the end of this chapter, you will be able to:

  • Follow safety procedures strictly and confidently, keeping yourself and others safe according to OSHA regulations.
  • Clean your tools properly using the workshop's standard operating procedures to maintain their quality and longevity.
  • Store tools correctly in their designated places, helping keep the workspace organized and efficient.
  • Perform piping accurately by reading and interpreting working drawings with precision.
  • Carry out piping tasks smoothly and correctly by following the standard operating procedures step-by-step.
  • Lay the correct number and size of cables inside conduits, fully complying with IEE regulations.

Mastering these skills will help you work safely and professionally, making you a reliable electrician ready for real-world installations.

Electrical installation is a critical skill across many professional fields in Kenya, involving the safe and effective routing of electrical wiring through buildings and infrastructure. Whether setting up electrical systems in a county referral hospital, a university, a retail business, or a hotel, understanding the correct procedures for piping and laying cables ensures operational safety and reliability. This chapter focuses on essential safety practices and the detailed procedures for installing electrical conduits and cables, equipping students to perform installations that comply with Kenyan standards and workplace regulations.

2.1 Safety Procedures

Electrical installation work involves significant risks including electric shock, falls, and injury from tools or materials. Observing strict safety procedures protects installers, occupants, and property, while ensuring compliance with regulatory bodies such as the National Environment Management Authority (NEMA) and the Work Injury Benefits Act (WIBA). In diverse settings such as schools, banks, and county offices, adherence to safety protocols is mandatory to maintain safe work environments and minimize downtime caused by accidents.

2.1.1 Identifying Electrical Hazards in Installation Work

Recognizing potential hazards is the first step in preventing accidents during piping and cable laying. Electrical hazards may arise from exposed live wires, inadequate insulation, or faulty equipment. In places like a county government office, where power supply interruptions can disrupt vital services, identifying these risks early prevents harm and operational delays.

Common Electrical Hazards

  • Live Conductors: Contact with live wires causes electric shock or burns, especially if proper insulation is missing.
  • Overloaded Circuits: Excessive current flow can lead to overheating and fire hazards, notably in busy commercial buildings such as retail shops.
  • Damaged Tools and Equipment: Using worn or defective tools increases the risk of accidents during installation.
  • Wet Conditions: Water presence near electrical installations, common in agricultural irrigation systems, greatly raises shock risk.
  • Improper Grounding: Lack of proper earthing systems can cause electrical faults to become dangerous to personnel and equipment.

2.1.2 Personal Protective Equipment and Its Proper Use

Personal protective equipment (PPE) forms a vital barrier between workers and electrical hazards. Proper use of PPE is mandatory in every installation task to reduce injury risks. For instance, in hospitals where electrical reliability is critical, staff must use PPE to avoid complications during maintenance.

Essential PPE for Electrical Installation

  • Insulated Gloves: Protect hands from electric shocks when handling live wires.

  • Safety Boots: Non-conductive soles prevent current flow through the body.

  • Safety Helmets: Shield the head from falling objects and accidental bumps.

  • Eye Protection: Safety goggles prevent injury from sparks or debris during drilling or cutting.

  • High-Visibility Clothing: Ensures workers are seen in busy construction sites or warehouse environments.

2.1.3 Safe Work Practices During Piping and Cable Laying

Implementing safe work practices reduces accidents and ensures efficient project completion. In county hospitals, where electrical failures can affect patient care, following these practices is critical.

Key Safe Work Practices

  • De-energize Circuits: Always switch off power at the source before starting work.
  • Use Lockout/Tagout Procedures: Prevent accidental re-energizing of circuits during maintenance.
  • Maintain Clear Work Areas: Avoid clutter that can cause trips or hinder emergency exits.
  • Use Tools with Insulated Handles: Minimize risk of electric shock.
  • Follow Manufacturer Instructions: Adhere to guidelines for tools and materials to ensure safety compliance.

2.1.4 Emergency Procedures and First Aid for Electrical Accidents

Preparedness for emergencies minimizes the impact of accidents. In institutions like universities, first responders must be trained to act swiftly in case of electrical injuries.

Emergency Response Steps

  • Switch Off Power: Immediately isolate the electrical source to prevent further harm.
  • Avoid Direct Contact: Use non-conductive materials to move an injured person away from the source.
  • Provide CPR and First Aid: Administer resuscitation if necessary while waiting for medical help.
  • Report Incidents Promptly: Notify supervisors and document the accident for compliance with occupational safety laws.
  • Ensure Follow-up Medical Care: Arrange for professional treatment to prevent complications.

Practice Questions

  1. Explain five common electrical hazards encountered during cable laying and how they can be identified. (10 marks)
  2. Describe the types of personal protective equipment used in electrical installation and their specific functions. (10 marks)
  3. Outline six safe work practices that should be observed during piping and cable installation. (12 marks)
  4. Discuss the emergency procedures to follow in the event of an electrical shock accident on site. (8 marks)
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🔒2.2 Procedures for Piping

Proper piping installation is fundamental in protecting electrical cables from mechanical damage, moisture, and chemical exposure. The piping system also facilitates neat wiring layouts and compliance with Kenyan electrical installation standards. Whether in a…

🔒2.3 Cables and Cable Joints

In electrical installations across Kenyan industries such as county hospitals, universities, and retail businesses, cables serve as the primary medium for transmitting electrical power and signals. Proper selection, handling, and joining of cables are crucial…

🔒2.4 Surface Wiring

Surface wiring is a method of electrical installation where cables are fixed on the surface of walls or ceilings rather than embedded in conduit or trunking. This technique is widely used in offices, schools, hotels, and retail outlets in Kenya for its accessi…

🔒2.5 Draw-in/Lay of Cables Routes

The process of drawing in and laying cables is a critical stage in electrical installations, ensuring that cables are properly routed, secured, and protected for long-term performance. In Kenya, this task is undertaken in various environments such as county re…

🔒2.6 Cable Identification

Correct identification of cables is vital in electrical installations to ensure safety, facilitate maintenance, and prevent operational errors. In diverse workplaces such as county government offices, educational institutions, and cooperative societies, clear…

🔒2.7 IEE Regulations

In Kenya, adherence to the Institution of Electrical Engineers (IEE) regulations is fundamental for ensuring safety, quality, and compliance in electrical installations. These regulations provide a comprehensive framework that governs the design, installation,…

🔒2.8 General Cleanliness

Maintaining general cleanliness during electrical installation work is essential to ensure safety, efficiency, and longevity of the electrical system. Clean working environments reduce hazards such as slips, trips, and contamination of electrical components. I…

🔒2.9 Tools and Equipment Storage

Proper storage of tools and equipment is a critical aspect of electrical installation work, especially during piping and cable laying tasks. In Kenya, maintaining tools in good condition ensures safety, efficiency, and longevity, which is vital for institution…

Chapter Summary

This chapter covered essential safety procedures that must be followed to ensure a secure working environment during electrical installation tasks. It detailed the step-by-step procedures for piping, highlighting the importance of accuracy and proper alignment. The chapter then explored various types of cables and cable joints, emphasizing their correct selection and application to maintain system integrity. Surface wiring was examined in depth, including the types of cables and accessories used, factors influencing surface wiring decisions, and the preparation processes such as marking out, cutting, and bending conduits. The draw-in and laying of cable routes was discussed to ensure efficient and safe cable management. Methods for cable identification were presented to facilitate maintenance and troubleshooting. Compliance with IEE regulations was underscored as a critical aspect of installation work, while general cleanliness practices were emphasized to maintain a safe and organized worksite. Finally, the importance of proper tools and equipment storage was highlighted to preserve their condition and ensure readiness for use.

Self-Assessment

🔒 PDFDownload this self-assessment, with answers

A. Written Assessment

  1. What is the first step in ensuring safety before commencing electrical piping and cable laying work? (2 marks)
  2. Identify four types of cables commonly used in surface wiring and briefly describe one application for each. (4 marks)
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Chapter Examination Questions

🔒 PDFDownload these examination questions, with model answers

SECTION A (40 Marks) - Answer ALL Questions

  1. Describe four essential safety procedures to observe when performing electrical piping and cable laying at a county referral hospital. (4 marks)
  2. Explain the key steps involved in preparing and installing electrical piping in a new classroom block at a TVET college. (4 marks)
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Chapter Practical Activities

Practical 1: Implement safety procedures during piping and cable laying

Electronics · Level 4
Electrical Installation I
PRACTICAL ASSESSMENT
TIME: 4 HOURS
⬇ PDFCandidate Instructions (Candidate Tool)

Type: Individual

INSTRUCTIONS TO CANDIDATE:
1.  You are required to perform the following task:
i.  Implement safety procedures by installing 5 meters of 20 mm diameter PVC conduit with associated cables.
2.  You have been provided with the following resources for the practical task:
Tools & EquipmentMaterials
Wire stripper1.5 mm2 PVC Single core cable
Conduit bender2.5 mm2 PVC Single core cable
ScrewdriverRigid PVC conduit 20 mm diameter
HammerConduit clips 20 mm
Tape measurePVC conduit bends 20 mm
Cable cutterConduit trunking 25 mm x 25 mm
Spirit levelWarning tape
Cable ties
Safety warning labels
Insulating tape
⬇ PDFResources Required (Cutting List)
S/NItemQuantity
11.5 mm2 PVC Single core cable3.0 m per Candidate
22.5 mm2 PVC Single core cable1.5 m per Candidate
3Rigid PVC conduit 20 mm diameter5 m per Candidate
4Conduit clips 20 mm15 pcs per Candidate
5PVC conduit bends 20 mm4 pcs per Candidate
6Conduit trunking 25 mm x 25 mm2.5 m per Candidate
7Warning tape (red) for electrical hazard1 roll per 3 Candidates
8Cable ties20 pcs per Candidate
9Safety warning labels5 pcs per Candidate
10Insulating tape1 roll per Candidate
⬇ PDFAssessor Guide
Items to be EvaluatedMarks AvailableMarks ObtainedComments
TASK 1: Safety implementation during piping and cable laying
Wore appropriate Personal Protective Equipment (PPE) including dustcoat and gloves
(Award 2 marks for correct PPE use, zero if omitted)
2
Ensured the working area was clean and free from hazards before starting
(Award 2 marks for good housekeeping practice)
2
Used appropriate tools correctly for cutting, bending, and fixing conduits
(Award 3 marks for correct tool selection and safe use)
3
Applied correct colour coding and labelling for cables and conduits
(Award 2 marks for adherence to colour code and labelling)
2
Installed conduit clips and bends securely and spaced clips uniformly within 300 mm centres
(Award 3 marks for proper fixing and spacing of clips)
3
Handled and laid cables inside conduits without damaging insulation
(Award 3 marks for careful cable handling and protection)
3
Applied insulating tape and warning labels correctly to exposed ends and junctions
(Award 2 marks for proper insulation and warning signage)
2
Demonstrated safe working practices including avoidance of sharp edges and proper posture
(Award 1 mark for safe work behaviour)
1
Used warning tape to demarcate electrical hazard areas during installation
(Award 1 mark for correct hazard demarcation)
1
Sub-Total19
PRODUCT CHECKLIST
Installed conduit run is 5 meters long, securely fixed, and aligned as per layout drawing
(Award 4 marks for correct length, secure fixing and alignment)
4
Conduit clips spaced uniformly at approximately 300 mm centres
(Award 3 marks for uniform clip spacing)
3
Cables laid inside conduits without damage or nicked insulation
(Award 4 marks for cable integrity and neat installation)
4
Safety warning labels and insulating tape correctly applied at all necessary points
(Award 3 marks for proper labelling and insulation)
3
Working area left clean and free from debris after completion
(Award 2 marks for good housekeeping after work)
2
Sub-Total16
GRAND TOTAL35
ASSESSMENT OUTCOME:   ☐ Competent    ☐ Not Yet Competent (competent if at least 50%)

Practical 2: Perform piping installation of 25mm PVC conduit on wall surface

Electronics · Level 4
Electrical Installation I
PRACTICAL ASSESSMENT
TIME: 4 HOURS
⬇ PDFCandidate Instructions (Candidate Tool)

Type: Individual

INSTRUCTIONS TO CANDIDATE:
1.  You are required to perform the following task:
i.  Install a 6-metre run of 25mm PVC conduit with four 90-degree bends fixed on a wall surface.
2.  You have been provided with the following resources for the practical task:
Tools & EquipmentMaterials
Measuring tape25mm PVC conduit pipe
Hacksaw for cutting conduit25mm PVC conduit bends (90 degrees)
Conduit bender (manual)25mm PVC conduit clips
ScrewdriverPVC conduit solvent cement
Hammer
Spirit level
Pencil or marker
Protective gloves
Dustcoat/overall
⬇ PDFResources Required (Cutting List)
S/NItemQuantity
125mm PVC conduit pipe6 metres per Candidate
225mm PVC conduit bends (90 degrees)4 pieces per Candidate
325mm PVC conduit clips15 pieces per Candidate
4PVC conduit solvent cement1 can per 3 Candidates
5Measuring tape1 per Candidate
6Hacksaw for cutting conduit1 per Candidate
7Conduit bender (manual)1 per Candidate
8Screwdriver1 per Candidate
9Hammer1 per Candidate
10Spirit level1 per Candidate
11Pencil or marker1 per Candidate
12Protective gloves1 pair per Candidate
13Dustcoat/overall1 per Candidate
⬇ PDFAssessor Guide
Items to be EvaluatedMarks AvailableMarks ObtainedComments
TASK 1: Piping Installation Procedure
Wore Personal Protective Equipment including dustcoat and gloves
(Award 1 mark for correct PPE use)
1
Ensured work area was clean and safe before starting
(Award 1 mark for good housekeeping)
1
Measured and marked conduit run accurately according to layout
(Award 1 mark for correct measurement and 1 mark for marking)
2
Used hacksaw correctly to cut conduit pipe without damaging it
(Award 2 marks for neat, square cuts without cracks)
2
Bent conduit accurately to 90 degrees using conduit bender
(Award 3 marks for correct bend radius and angle matching layout)
3
Applied solvent cement properly to joints ensuring good adhesion
(Award 2 marks for neat and effective gluing)
2
Fixed conduit securely on wall using clips spaced approximately 300mm apart
(Award 2 marks for proper clip spacing and firm fixing)
2
Used spirit level to ensure conduit runs were horizontal and vertical as per drawing
(Award 2 marks for level and plumb conduit runs)
2
Maintained colour coding and neatness in installation
(Award 1 mark for neat and compliant installation)
1
Cleaned work area after completing installation
(Award 1 mark for good housekeeping after work)
1
Sub-Total17
PRODUCT CHECKLIST
Installed conduit run length matches 6000mm ± 25mm
(Award 3 marks for correct length within tolerance)
3
All four 90-degree bends correctly formed and positioned as per layout
(Award 3 marks for bends at correct locations and angles)
3
Conduit fixed securely with clips spaced uniformly at approximately 300mm centres
(Award 3 marks for proper clip spacing and secure fixing)
3
Conduit runs are horizontal and vertical within ± 2 degrees
(Award 3 marks for level and plumb installation)
3
Joints are neat, solvent cement applied properly with no gaps or excess
(Award 3 marks for clean and effective joints)
3
Sub-Total15
GRAND TOTAL32
ASSESSMENT OUTCOME:   ☐ Competent    ☐ Not Yet Competent (competent if at least 50%)
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🔒Mark Out, Cut and Bend Conduits for Electrical Wiring LayoutPractical 3
🔒Lay cables in conduits for a 10m lighting circuitPractical 4
🔒Install surface wiring for a single room lighting and socket circuitPractical 5
🔒Identify and Label Electrical Cables as per StandardsPractical 6
🔒Apply IEE Regulations in Electrical Wiring InstallationPractical 7
🔒Make PVC insulated cable joints of 3-core 2.5 mm2 cablesPractical 8
🔒Proper Storage and Maintenance of Electrical Installation Tools and EquipmentPractical 9
🔒Maintain general cleanliness on electrical installation sitePractical 10
🔒Install conduit bends and accessories for a wiring routePractical 11
🔒Surface Wiring Installation with Cable AccessoriesPractical 12
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Am I competent?

At the start of this chapter we promised you would be able to:

  • Follow safety procedures strictly and confidently, keeping yourself and others safe according to OSHA regulations.
  • Clean your tools properly using the workshop's standard operating procedures to maintain their quality and longevity.
  • Store tools correctly in their designated places, helping keep the workspace organized and efficient.
  • Perform piping accurately by reading and interpreting working drawings with precision.
  • Carry out piping tasks smoothly and correctly by following the standard operating procedures step-by-step.
  • Lay the correct number and size of cables inside conduits, fully complying with IEE regulations.

Tick each one you can genuinely do.

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