Electrical Engineering  ·  Level 6
Trunking System Installation
Chapter 2: Prepare trunking work pieces
📚 3 Topics
⚑ What you will be able to do

By the end of this chapter, you will be able to:

  • Apply safety measures correctly by following OSHA and EHS standards to keep yourself and others safe.
  • Select the right electrical tools and equipment needed for preparing trunking work pieces.
  • Take accurate measurements needed for trunking installation to ensure a perfect fit.
  • Cut trunking work pieces precisely according to your measurements.
  • Perform housekeeping tasks to maintain a clean and safe work area.
  • Manage yourself effectively by showing self-awareness, confidence, emotional intelligence, and stress control.
  • Follow workplace policies, guidelines, and the code of conduct responsibly every time.
  • Work well with your team and handle conflicts professionally according to organization rules.

Mastering these skills will help you work safely, efficiently, and professionally, making you a valuable member of any electrical installation team.

Preparing trunking work pieces requires mastery of various electrical tools and equipment essential for accurate, safe, and efficient installation. In Kenya's diverse professional environments, from county referral hospitals to retail businesses, the correct selection and use of tools ensure trunking systems are properly cut, fastened, measured, and marked. This chapter focuses on the tools and instruments vital for trunking work, providing specifications and practical usage aligned with industry standards. Understanding these tools supports quality workmanship and compliance with safety regulations in all sectors.

2.1 Electrical Tools and Equipment

2.1.1 Cutting Tools

Name Specification Use
Hacksaw Frame with replaceable blade, 24-32 TPI (teeth per inch) Cutting metal trunking and conduit pipes
PVC Pipe Cutter Ratcheting mechanism, blade diameter 40-50 mm Cutting PVC trunking and conduit cleanly
Tin Snips Steel blades, curved or straight cutting edges Cutting sheet metal trunking and trims
Utility Knife Retractable blade, 18 mm wide Trimming flexible trunking and insulation
Angle Grinder 4-5 inch disc diameter, variable speed Cutting heavy metal trunking and ducts
  • Hacksaws provide controlled cutting for metal trunking; blades must be appropriate for the metal thickness.
  • PVC pipe cutters deliver clean cuts without crushing plastic trunking, essential in hospital electrical installations.
  • Tin snips are used for precise shaping of sheet metal trunking, common in school workshops.
  • Utility knives help trim flexible conduits and insulation materials in retail business installations.
  • Angle grinders allow rapid cutting of thick metal trunking, used in county government building works.

2.1.2 Fastening Tools

Fastening tools secure trunking components, ensuring the system’s mechanical stability and electrical safety. In banking halls or university laboratories, reliable fastening prevents trunking detachment that could expose wiring and cause hazards. Selecting the right fastening tool depends on the trunking type and mounting surface.

Name Specification Use
Screwdriver Set Insulated handles, Phillips and flat tips Tightening screws on trunking covers and brackets
Hammer Claw type, 500-700 grams Driving nails or fixing trunking clips on wooden surfaces
Rivet Gun Pneumatic or manual, handles with grip Securing metal trunking sections with rivets
Pliers Insulated, combination and locking types Holding fasteners and bending metal clips
Cordless Drill Variable speed, reversible, 12-18 V Drilling holes and driving screws into walls and trunking
  • Screwdrivers with insulated handles protect installers against electrical shock during fastening.
  • Hammers are used where trunking clips require nailing onto timber frames, typical in hotel renovations.
  • Rivet guns provide permanent fastening for metal trunking joints in manufacturing units.
  • Pliers assist in manipulating fasteners and adjusting clips in tight spaces within county offices.
  • Cordless drills speed up hole creation and screw driving, increasing efficiency in retail store installations.

2.1.3 Measuring Tools

Accurate measurement is critical for trunking installation to ensure correct lengths, alignment, and spacing. In environments such as agricultural cooperatives installing irrigation control systems, precise measurements prevent costly errors and rework. Measuring tools vary from simple tapes to advanced laser devices, each suited to different tasks.

Name Specification Use
Steel Tape Measure 5-10 m length, metric and imperial markings Measuring trunking lengths and distances between fixings
Folding Rule Wooden or plastic, 2 m length Measuring short lengths and checking angles
Spirit Level 60-120 cm length, bubble vial Ensuring trunking runs are horizontal or vertical
Laser Distance Meter Range up to 50 m, digital display Measuring long distances and verifying alignment
Calipers Vernier or digital, 0-150 mm range Measuring trunking thickness and diameter
  • Steel tape measures are the most common tool for general length measurements in hospital electrical installations.
  • Folding rules are convenient for quick measurements and fitting checks in university workshops.
  • Spirit levels guarantee trunking alignment, preventing sagging in county government office installations.
  • Laser distance meters provide fast, accurate measurements in large retail outlets or warehouses.
  • Calipers measure small dimensions like trunking wall thickness, essential for quality control in cooperative factories.

2.1.4 Marking Tools

Marking tools enable clear, precise indications on trunking materials for cutting, drilling, and bending points. Correct marking reduces errors and ensures components fit together seamlessly. In Nairobi-based SACCO offices, proper marking supports neat installations that comply with safety codes.

Name Specification Use
Carpenter’s Pencil Flat, durable lead, sharpened edge Marking metal and PVC trunking surfaces
Permanent Marker Fine tip, black or blue ink Marking on plastic and painted surfaces
Scriber Hardened steel tip, pointed Scribing precise lines on metal trunking
Chalk Line String coated with chalk powder Marking long straight lines on walls or trunking
Measuring Gauge Adjustable arms for repeated marks Transferring measurements onto trunking
  • Carpenter’s pencils create visible, durable marks on trunking that withstand handling during installation.
  • Permanent markers offer clear markings on plastics and painted surfaces in hotel electrical works.
  • Scribes are used for fine, exact lines on metal trunking in school workshops.
  • Chalk lines enable quick marking of long straight runs on walls before installing trunking in county hospitals.
  • Measuring gauges speed up repetitive marking tasks for uniform trunking sections in retail store projects.

2.1.5 Measuring Instruments

Measuring instruments extend beyond simple length measurements to include tools that assess electrical and physical properties during trunking preparation. In commercial farms installing automated control panels, these instruments verify compliance with installation standards and safety.

Name Specification Use
Multimeter Digital, measures voltage, current, resistance Testing electrical continuity and verifying wiring integrity within trunking
Clamp Meter AC/DC current measurement, clamp jaw Measuring current without disconnecting circuits in trunking systems
Insulation Tester High voltage output, digital display Checking insulation resistance of cables housed in trunking
Thermometer Infrared or contact, digital Measuring temperature of trunking surfaces to detect overheating
Tape Level Electronic or manual, with angle measurement Measuring angles and inclines of trunking runs
  • Multimeters are essential for troubleshooting and verifying electrical continuity inside trunking in county government offices.
  • Clamp meters measure current flow safely without breaking circuits, useful in SACCO electrical system maintenance.
  • Insulation testers assess cable insulation resistance, crucial for safety in university laboratories.
  • Thermometers detect hotspots on trunking surfaces that might indicate overloads in retail electrical installations.
  • Tape levels measure angles for trunking bends, ensuring proper fit and function in hotel electrical setups.

Practice Questions

  1. Explain the differences between a hacksaw and a PVC pipe cutter in terms of their specifications and uses in trunking installation. (6 marks)
  2. Describe five types of fastening tools used in trunking work and discuss how they contribute to system stability. (10 marks)
  3. Outline the procedures for accurately measuring and marking a trunking run in a county hospital environment. (8 marks)
  4. Discuss the role of measuring instruments such as multimeters and insulation testers in ensuring safety during trunking system preparation. (6 marks)
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🔒2.2 Measurements

In trunking system installation, accurate measurements are the foundation of efficient and safe electrical wiring. Precision in measuring ensures that the trunking fits correctly within buildings such as county referral hospitals, universities, or retail shops…

🔒2.3 Housekeeping Activities

Maintaining an organized and clean working environment during trunking installation is vital for safety, efficiency, and professionalism. In Kenya’s diverse workplaces such as hotels, SACCO offices, farms, and retail businesses, good housekeeping practices red…

Chapter Summary

This chapter covered the essential aspects of preparing trunking work pieces, beginning with a detailed overview of the various electrical tools and equipment required for the task. It explained cutting tools used to size trunking components, fastening tools necessary for securing parts, measuring and marking tools critical for accuracy, as well as measuring instruments that ensure precision in dimensions. The chapter then emphasized the importance of accurate measurements to achieve proper fitting and alignment of trunking systems. Following this, it discussed housekeeping activities that maintain a safe and efficient work environment, highlighting the need for general cleanliness during installation. Finally, it addressed the proper storage of tools and equipment to preserve their condition and readiness for use in subsequent tasks. Together, these topics provide a comprehensive foundation for effectively preparing trunking work pieces in electrical installations.

Self-Assessment

🔒 PDFDownload this self-assessment, with answers

A. Written Assessment

  1. Which cutting tool is most suitable for trimming PVC trunking in an office installation? (2 marks)
  2. Describe two fastening tools commonly used in trunking system installation and their specific functions. (4 marks)
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Chapter Examination Questions

🔒 PDFDownload these examination questions, with worked answers

SECTION A (40 Marks) - Answer ALL Questions

  1. Describe the purpose of cutting tools in preparing trunking work pieces and give an example of their use in a county hospital setting. (4 marks)
  2. Identify four types of fastening tools used in trunking installation and explain how they contribute to secure fitting in a university electrical workshop. (4 marks)
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Chapter Practical Activities

Practical 1: Identify and Demonstrate Use of Electrical Tools and Equipment for Trunking Work

Electrical Engineering · Level 6
Trunking System Installation
PRACTICAL ASSESSMENT
TIME: 4 HOURS
⬇ PDFCandidate Instructions (Candidate Tool)

Type: Individual

INSTRUCTIONS TO CANDIDATE:
1.  You are required to perform the following task:
i.  Select and demonstrate correct use of electrical tools and equipment to prepare two 2-meter PVC trunking work pieces.
2.  You have been provided with the following resources for the practical task:
Tools & EquipmentMaterials
Measuring tape 5mPVC trunking 2m length
Spirit level 600mmCable clips
Hacksaw with bladesSafety boots
Flat head screwdriver 6mmProtective gloves
Phillips head screwdriverDustcoat/overall
Wire stripper pliers
Combination pliers
Hammer 500g
Cable cutters
Marker pen
⬇ PDFResources Required (Cutting List)
S/NItemQuantity
1Measuring tape 5m1 Pc per Candidate
2Spirit level 600mm1 Pc per Candidate
3Hacksaw with blades1 Pc per Candidate
4Flat head screwdriver 6mm1 Pc per Candidate
5Phillips head screwdriver1 Pc per Candidate
6Wire stripper pliers1 Pc per Candidate
7Combination pliers1 Pc per Candidate
8Hammer 500g1 Pc per Candidate
9Cable cutters1 Pc per Candidate
10Marker pen1 Pc per Candidate
11PVC trunking 2m length2 lengths per Candidate
12Cable clips10 Pcs per Candidate
13Safety boots1 Pair per Candidate
14Protective gloves1 Pair per Candidate
15Dustcoat/overall1 Pc per Candidate
⬇ PDFAssessor Guide
Items to be EvaluatedMarks AvailableMarks ObtainedComments
TASK 1: Demonstrate correct selection and safe use of electrical tools and equipment
Wore personal protective equipment (safety boots, gloves, dustcoat)
(Award 2 or 0)
2
Selected appropriate measuring tools and accurately measured trunking pieces
(Award 3 or 0)
3
Used hacksaw correctly to cut PVC trunking to 2m lengths with clean edges
(Award 4 or 0)
4
Demonstrated correct use of screwdrivers for fixing cable clips
(Award 3 or 0)
3
Used wire stripper pliers and cable cutters safely and effectively
(Award 3 or 0)
3
Handled and operated tools carefully to avoid damage or injury
(Award 3 or 0)
3
Sub-Total18
PRODUCT CHECKLIST
Trunking work pieces cut accurately to 2000mm ± 2mm length
(Award 3 or 0)
3
Edges of trunking pieces are smooth and free from burrs
(Award 2 or 0)
2
Cable clips fixed firmly and evenly spaced on trunking pieces
(Award 3 or 0)
3
Trunking pieces are clean and free from damage
(Award 2 or 0)
2
Sub-Total10
GRAND TOTAL28
ASSESSMENT OUTCOME:   ☐ Competent    ☐ Not Yet Competent (competent if at least 50%)

Practical 2: Cut and prepare trunking work pieces to specified sizes

Electrical Engineering · Level 6
Trunking System Installation
PRACTICAL ASSESSMENT
TIME: 4 HOURS
⬇ PDFCandidate Instructions (Candidate Tool)

Type: Individual

INSTRUCTIONS TO CANDIDATE:
1.  You are required to perform the following task:
i.  Measure and cut metal trunking pieces to the following sizes: two pieces of 500mm length from 100mm x 50mm trunking and two pieces of 700mm length from 150mm x 50mm trunking as per the provided working drawing.
2.  You have been provided with the following resources for the practical task:
Tools & EquipmentMaterials
Steel rule 300mmMetal trunking 100mm x 50mm
Tape measure 5mMetal trunking 150mm x 50mm
Hacksaw with bladesMetal trunking cover strips
File (flat)Trunking end caps
Marker penTrunking internal bends 90°
Trunking external bends 90°
Gloves (PPE)
Safety goggles (PPE)
⬇ PDFResources Required (Cutting List)
S/NItemQuantity
1Metal trunking 100mm x 50mm2.5 meters per Candidate
2Metal trunking 150mm x 50mm2 meters per Candidate
3Metal trunking cover strips3 meters per Candidate
4Trunking end caps4 pcs per Candidate
5Trunking internal bends 90°2 pcs per Candidate
6Trunking external bends 90°2 pcs per Candidate
7Steel rule 300mm1 pc per Candidate
8Tape measure 5m1 pc per Candidate
9Hacksaw with blades1 pc per Candidate
10File (flat)1 pc per Candidate
11Marker pen1 pc per Candidate
12Gloves (PPE)1 pair per Candidate
13Safety goggles (PPE)1 pc per Candidate
⬇ PDFAssessor Guide
Items to be EvaluatedMarks AvailableMarks ObtainedComments
TASK 1: Preparation and cutting of trunking pieces
Wore personal protective equipment (gloves and safety goggles)
(Award 2 or 0)
2
Used measuring instruments correctly to mark trunking lengths
(Award 3 or 0)
3
Handled cutting tools safely and effectively
(Award 3 or 0)
3
Cut trunking pieces to the marked sizes accurately within ±2mm
(Award 4 or 0)
4
Deburred and smoothed cut edges using a file
(Award 3 or 0)
3
Cleaned work area and disposed of offcuts properly
(Award 2 or 0)
2
Sub-Total17
PRODUCT CHECKLIST
Two 100mm x 50mm trunking pieces cut to 500mm ±2mm length
(Award 3 or 0)
3
Two 150mm x 50mm trunking pieces cut to 700mm ±2mm length
(Award 3 or 0)
3
Cut edges deburred and free from sharp burrs
(Award 3 or 0)
3
Pieces free from deformation or damage from cutting
(Award 2 or 0)
2
Sub-Total11
GRAND TOTAL28
ASSESSMENT OUTCOME:   ☐ Competent    ☐ Not Yet Competent (competent if at least 50%)
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🔒Securely Fasten Trunking Components on Installation Board 1000mm x 300mmPractical 3
🔒Measure and mark trunking components for installationPractical 4
🔒Mark trunking work pieces for cutting and assemblyPractical 5
🔒Maintain General Cleanliness During Trunking PreparationPractical 6
🔒Proper Storage of Trunking Tools and Equipment After InstallationPractical 7
🔒Set out trunking work pieces to given dimensionsPractical 8
🔒Measure and mark trunking work pieces for precise layoutPractical 9
🔒Prepare and cut trunking sections demonstrating safe tool handlingPractical 10
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Am I competent?

At the start of this chapter we promised you would be able to:

  • Apply safety measures correctly by following OSHA and EHS standards to keep yourself and others safe.
  • Select the right electrical tools and equipment needed for preparing trunking work pieces.
  • Take accurate measurements needed for trunking installation to ensure a perfect fit.
  • Cut trunking work pieces precisely according to your measurements.
  • Perform housekeeping tasks to maintain a clean and safe work area.
  • Manage yourself effectively by showing self-awareness, confidence, emotional intelligence, and stress control.
  • Follow workplace policies, guidelines, and the code of conduct responsibly every time.
  • Work well with your team and handle conflicts professionally according to organization rules.

Tick each one you can genuinely do.

So, are you there yet?

You're competent when you can confidently do 50% or more of what this chapter promised.

Sign in to record how you're doing.