Building Technology  ·  Level 6
Masonry Works Finishes II
Chapter 1: Lay tiles on surfaces
📚 9 Topics
⚑ What you will be able to do

By the end of this chapter, you will be able to:

  • Wear the correct personal protective equipment and follow safety procedures confidently.
  • Accurately check wall plumbness to make sure your surface is straight and vertical.
  • Lay dot guides aligned with the wall plumbness to guide your tile work precisely.
  • Apply plaster smoothly and evenly using the right techniques.
  • Properly cure plaster to ensure it is strong and durable.
  • Prepare the floor thoroughly and correctly for screed application.
  • Lay screed evenly and accurately following the correct steps.
  • Cure the screed properly to achieve the strength and finish needed.

Mastering these skills helps you create strong, beautiful surfaces that last, making you a valuable craftsman in the masonry trade.

Compiled by: Beatrice Aoko

Laying tiles on surfaces is a critical finishing skill in masonry works, requiring precision and attention to detail to achieve durable, aesthetically pleasing results. In Kenya's diverse professional environments such as hospitals, universities, banks, and county government offices, proper tile installation ensures safe, hygienic, and attractive floors and walls. This chapter begins with the essential topic of personal protective equipment (PPEs), which safeguard workers during tile laying operations and promote workplace safety standards.

1.1 PPEs

The use of personal protective equipment (PPE) in masonry works, particularly when laying tiles, is a legal and practical necessity in Kenyan workplaces. From county hospitals to retail business outlets, workers face risks such as cuts from sharp tools, dust inhalation, and chemical exposure. PPE mitigates these hazards, ensuring that tile layers maintain health and safety compliance as required by national occupational safety laws and institutional policies.

1.1.1 Types of PPE Used in Tile Laying

Understanding the various PPEs used in tile laying is fundamental for safe practice. Each type protects against specific risks encountered during the process.

Gloves

Gloves protect hands from cuts, abrasions, and chemical irritants found in adhesives and grout. For instance, workers at a Nairobi university construction site often use nitrile gloves to prevent skin contact with cement-based materials, reducing dermatitis risks.

Safety Goggles

Safety goggles shield eyes from dust, flying debris, and splashes of grout or adhesive chemicals. At a county government office renovation, goggles prevented injuries when workers cut tiles using electric saws.

Dust Masks or Respirators

Dust masks protect the respiratory system from inhaling fine silica dust generated when cutting tiles or mixing cement. Employees at a retail business warehouse wore masks to comply with NEMA regulations on dust control.

Knee Pads

Knee pads provide cushioning and protect knees during prolonged kneeling, common in tile laying. Hotel maintenance staff use knee pads to reduce strain and prevent joint injuries.

Safety Boots

Safety boots with steel toes protect feet from falling tiles or tools and provide grip on slippery surfaces. At a SACCO office renovation, boots prevented foot injuries from dropped heavy tiles.

1.1.2 Importance of PPE in Tile Laying

The significance of PPE extends beyond compliance; it influences productivity, worker morale, and long-term health outcomes.

Injury Prevention

PPE minimizes injuries such as cuts, eye damage, and respiratory illnesses that can occur from tile adhesives and dust, reducing absenteeism in workplaces like county referral hospitals.

Compliance with Safety Regulations

Adhering to PPE standards ensures that institutions like universities avoid penalties from regulatory bodies such as the Directorate of Occupational Safety and Health Services (DOSHS).

Enhancing Worker Confidence

Proper PPE use boosts workers’ confidence to perform tasks efficiently, as seen among hotel staff installing tiles in high-traffic areas.

Reducing Long-Term Health Risks

Consistent PPE use prevents chronic conditions like silicosis, which is prevalent among workers exposed to silica dust during tile cutting in construction projects at county government offices.

Promoting a Safety Culture

Institutions such as banks foster a culture of safety by mandating PPE use, leading to improved overall workplace safety performance.

1.1.3 Correct Usage and Maintenance of PPE

Proper use and upkeep of PPE are crucial to maintain its protective function throughout tile laying operations.

Inspection Before Use

Before starting work, PPE should be inspected for damage or wear. For example, at a Nairobi hospital renovation, supervisors checked gloves and goggles daily to ensure integrity.

Proper Fitting

PPE must fit correctly; ill-fitting gloves or masks reduce protection and may cause discomfort. At a TVET college construction site, workers were trained on selecting appropriate PPE sizes.

Cleaning After Use

Reusable PPE such as goggles and knee pads require regular cleaning to remove dust and chemical residues, preventing skin irritation and eye infections.

Safe Storage

PPE should be stored in clean, dry areas away from direct sunlight and chemicals to prolong lifespan, a practice followed by maintenance teams at county offices.

Timely Replacement

Damaged or expired PPE must be replaced promptly to avoid compromised protection, as emphasized during safety audits at a cooperative’s headquarters.

1.1.4 Challenges in PPE Compliance and Solutions

Despite its importance, PPE compliance faces practical challenges that require targeted interventions.

Discomfort and Heat

Workers often find PPE uncomfortable, especially in Kenya’s hot climate, leading to inconsistent use. Providing breathable materials and scheduling breaks can alleviate this.

Lack of Awareness

Some workers, such as casual laborers in retail renovations, may not understand the importance of PPE. Regular safety training sessions improve knowledge and compliance.

Cost Constraints

Limited budgets in small-scale projects can restrict PPE availability. County government offices have addressed this by bulk purchasing to reduce costs.

Improper Use

Incorrect wearing of PPE, like masks below the nose, reduces effectiveness. Supervisors at universities conduct spot checks to enforce correct usage.

Maintenance Neglect

Failure to clean and store PPE properly shortens its lifespan. Introducing PPE maintenance protocols at hospitals has improved equipment longevity.

Practice Questions

  1. Explain five types of personal protective equipment used in tile laying and their specific protective functions. (10 marks)

  2. Discuss five reasons why PPE is important in masonry works finishing, particularly when laying tiles. (10 marks)

  3. Outline six steps for the correct usage and maintenance of PPE in tile laying activities. (12 marks)

  4. Identify and explain four common challenges faced in ensuring PPE compliance among tile layers and suggest practical solutions for each. (12 marks)

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🔒1.2 Tiling tools and equipment

Tiling is a skilled trade that demands precision and the use of appropriate tools and equipment to achieve a durable, aesthetically pleasing finish. In Kenya, professionals working in diverse sectors such as county government offices, hotels, retail businesses…

🔒1.3 Tiling Surface Screeding

In masonry works, surface screeding forms a foundational step before laying tiles to ensure a flat, even, and durable substrate. In Kenya's construction projects, whether in county government offices in Kisumu or hotels in Mombasa, proper screeding directly in…

🔒1.4 Tiling materials

Tiling materials form the foundation of quality tile installation, influencing durability, aesthetics, and maintenance requirements. In Kenya, professionals working in settings such as county referral hospitals, universities, banks, and hotels must select appr…

🔒1.5 Tile Setting

Tile setting is a critical stage in masonry finishes, involving the precise fixing of tiles onto prepared surfaces. In Kenya, this skill is essential across various sectors including healthcare facilities, educational institutions, commercial buildings, and re…

🔒1.6 Tile cutting

Tile cutting is an essential skill in masonry works finishes, particularly when laying tiles on surfaces that require precise fitting around edges, corners, or fixtures. In Kenyan workplaces such as county government offices or retail businesses, the ability t…

🔒1.7 Tiles Fixing

Tile fixing is a critical phase in masonry finishes that determines the durability, appearance, and functionality of tiled surfaces. In Kenya, whether in county government offices, hospitals, retail shops, or hospitality facilities, proper tile fixing ensures…

🔒1.8 Tile Joint

In tile installation, the tile joint is a critical element that affects both the aesthetic appeal and the functional performance of the tiled surface. In Kenyan settings such as county hospitals, schools, banks, and retail outlets, proper tile jointing ensures…

🔒1.9 Tiled Surface Cleaning

Cleaning tiled surfaces after installation is a crucial step that ensures durability, aesthetic appeal, and hygiene. In Kenya, institutions such as county referral hospitals and universities prioritize thorough tiled surface cleaning to maintain safe and profe…

Chapter Summary

This chapter covers the essential aspects of laying tiles on surfaces, beginning with the importance of personal protective equipment to ensure safety during the tiling process. It then explores the various tools and equipment required for efficient and precise tile installation. Proper screeding of the tiling surface is discussed to create a level and stable base for the tiles. The chapter also highlights the types and properties of tiling materials necessary for durable finishes. Detailed procedures for setting tiles, including the techniques for accurate tile cutting, are explained to achieve clean edges and fit. The methods for fixing tiles securely in place are examined alongside the correct formation of tile joints to allow for expansion and prevent cracking. Finally, the chapter emphasizes the importance of cleaning the tiled surface to enhance appearance and maintain the longevity of the finish.

Self-Assessment

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A. Written Assessment

  1. Identify five types of personal protective equipment (PPE) essential for tiling work and explain their specific uses. (10 marks)
  2. What are the main functions of a spirit level and a tile cutter in the tiling process? (4 marks)
🔒20 more in this section.

Chapter Examination Questions

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SECTION A (40 Marks) - Answer ALL Questions

  1. Identify five essential personal protective equipment (PPE) items used during tile laying and explain their importance in a county hospital construction site. (4 marks)
  2. Describe the function of a notched trowel and a spirit level in the process of laying tiles on a retail business floor. (4 marks)
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Chapter Practical Activities

Practical 1: Prepare and screed a tiling surface 1500mm x 1500mm

Building Technology · Level 6
Masonry Works Finishes II
PRACTICAL ASSESSMENT
TIME: 4 HOURS
⬇ PDFCandidate Instructions (Candidate Tool)

Type: Individual

INSTRUCTIONS TO CANDIDATE:
1.  You are required to perform the following task:
i.  Prepare and screed a 1500mm by 1500mm concrete surface to a smooth, level finish suitable for tiling.
2.  You have been provided with the following resources for the practical task:
Tools & EquipmentMaterials
Steel floatCement
Spirit levelSharp sand
Straight edge timberWater
TrowelPPE
Shovel
Bucket
Tape measure
⬇ PDFResources Required (Cutting List)
S/NItemQuantity
1Steel float1 Pc per Candidate
2Spirit level (600mm)1 Pc per Candidate
3Straight edge timber (2.5m)1 Pc per Candidate
4Trowel1 Pc per Candidate
5Shovel1 Pc per 5 Candidates
6Bucket (10 litre)1 Pc per Candidate
7Tape measure (5m)1 Pc per Candidate
8Water sourceSufficient per Candidate
9Cement (Portland)2 Kgs per Candidate
10Sharp sand5 Kgs per Candidate
11PPE (Dust coat/overall, safety boots, gloves, helmet)1 Set per Candidate
⬇ PDFAssessor Guide
Items to be EvaluatedMarks AvailableMarks ObtainedComments
TASK 1: Surface Preparation and Screeding
Wore PPE (dust coat/overall, safety boots, gloves, helmet)
(Award 1 mark for each PPE donned as per workplace procedures 4 x 1 = 4 Marks)
4
Cleared and cleaned the floor surface free of debris and dust
(Award 3 marks for thorough cleaning and preparation)
3
Measured and marked out a 1500mm x 1500mm screeding area accurately
(Award 4 marks for accurate marking using tape measure and chalk)
4
Mixed cement and sharp sand in 1:4 ratio with correct water content to form screed mortar
(Award 5 marks for correct batching and mixing procedure)
5
Applied mortar and screeded the surface using straight edge and steel float to achieve uniform thickness and level
(Award 10 marks for correct application, screeding, and finishing technique)
10
Used spirit level to check and adjust levelness of the screeded surface
(Award 4 marks for proper use of spirit level and corrections made)
4
Cleaned and stored tools and cleared working area after completion
(Award 3 marks for proper housekeeping and tool care)
3
Sub-Total33
PRODUCT CHECKLIST
Screeded surface dimensions: 1500mm length x 1500mm width (±5mm tolerance)
(Award 5 marks for correct dimensions within tolerance)
5
Surface levelness within ±3mm across entire screeded area
(Award 5 marks for uniform levelness as measured by spirit level)
5
Surface finished smooth and free from voids, cracks or dents
(Award 4 marks for smooth and defect-free surface)
4
Edges straight and well-defined as per marked layout
(Award 3 marks for neat and accurate edges)
3
Surface properly cured and ready for tiling
(Award 5 marks for correct curing procedure and readiness)
5
Sub-Total22
GRAND TOTAL55
ASSESSMENT OUTCOME:   ☐ Competent    ☐ Not Yet Competent (competent if at least 50%)

Practical 2: Select and prepare tiling materials for floor tiling

Building Technology · Level 6
Masonry Works Finishes II
PRACTICAL ASSESSMENT
TIME: 4 HOURS
⬇ PDFCandidate Instructions (Candidate Tool)

Type: Individual

INSTRUCTIONS TO CANDIDATE:
1.  You are required to perform the following task:
i.  Select and prepare 15 pieces of 300mm x 300mm ceramic floor tiles with tile adhesive as per manufacturer’s instructions for laying.
2.  You have been provided with the following resources for the practical task:
Tools & EquipmentMaterials
Measuring tape300mm x 300mm ceramic floor tiles
TrowelTile adhesive (powder form)
Rubber malletClean water
Tile cutter
Bucket
⬇ PDFResources Required (Cutting List)
S/NItemQuantity
1300mm x 300mm ceramic floor tiles15 Pcs per Candidate
2Tile adhesive (powder form)5 kg per Candidate
3Clean water5 Liters per Candidate
4Measuring tape (3 m)1 Pc per Candidate
5Bucket (10 liters)1 Pc per Candidate
6Trowel1 Pc per Candidate
7Rubber mallet1 Pc per Candidate
8Tile cutter1 Pc per 5 Candidates
9Protective gloves1 Pair per Candidate
10Dustcoat/overall1 Pc per Candidate
11Safety boots1 Pair per Candidate
12Face mask1 Pc per Candidate
⬇ PDFAssessor Guide
Items to be EvaluatedMarks AvailableMarks ObtainedComments
TASK 1: Selection and Preparation of Tiling Materials
Wore PPE including dustcoat, gloves, safety boots and face mask
(Award 1 mark for each PPE worn correctly)
4
Inspected tiles for defects and selected 15 good quality tiles
(Award 1 mark for each correctly selected tile x4)
4
Measured and recorded tile dimensions accurately
(Award 3 marks for accurate measurement of tile size 300mm x 300mm)
3
Measured water quantity accurately according to adhesive instructions
(Award 3 marks for correct water measurement)
3
Mixed tile adhesive with water to uniform consistency
(Award 3 marks for correct mixing procedure, 3 marks for uniform consistency)
6
Prepared tiles and adhesive ready for laying
(Award 5 marks for correct preparation and arrangement of materials)
5
Sub-Total25
PRODUCT CHECKLIST
Tiles selected are free from cracks, chips and defects
(Award 5 marks for all tiles defect-free)
5
Tile dimensions confirmed as 300mm x 300mm ±5mm tolerance
(Award 5 marks for accurate tile dimensions)
5
Adhesive mixed to manufacturer’s recommended consistency
(Award 5 marks for correct adhesive consistency)
5
Materials arranged in orderly manner ready for tiling
(Award 5 marks for neat and safe preparation)
5
Work area cleaned and tools properly stored
(Award 5 marks for good housekeeping)
5
Sub-Total25
GRAND TOTAL50
ASSESSMENT OUTCOME:   ☐ Competent    ☐ Not Yet Competent (competent if at least 50%)
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🔒Set Out Tile Layout on Screeded Surface 1200mm x 900mmPractical 3
🔒Cut Tiles to Fit Layout on Floor SurfacePractical 4
🔒Fix 300mm x 300mm wall tiles on prepared floor surfacePractical 5
🔒Create and finish tile joints on a tiled floor surfacePractical 6
🔒Clean tiled surface after fixingPractical 7
🔒Demonstrate Correct Use of PPE in Tiling WorkPractical 8
🔒Select and use tiling tools and equipment for laying floor tilesPractical 9
🔒Set out, cut, and fix 300x300mm floor tiles on a 1.2m x 1.2m surfacePractical 10
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Am I competent?

At the start of this chapter we promised you would be able to:

  • Wear the correct personal protective equipment and follow safety procedures confidently.
  • Accurately check wall plumbness to make sure your surface is straight and vertical.
  • Lay dot guides aligned with the wall plumbness to guide your tile work precisely.
  • Apply plaster smoothly and evenly using the right techniques.
  • Properly cure plaster to ensure it is strong and durable.
  • Prepare the floor thoroughly and correctly for screed application.
  • Lay screed evenly and accurately following the correct steps.
  • Cure the screed properly to achieve the strength and finish needed.

Tick each one you can genuinely do.

So, are you there yet?

You're competent when you can confidently do 50% or more of what this chapter promised.

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