Building Technology  ·  Level 5
Masonry Works Finishes I
Chapter 1: Carry out wall plastering
📚 3 Topics
⚑ What you will be able to do

By the end of this chapter, you will be able to:

  • Wear the correct personal protective equipment safely and follow all safety procedures.
  • Check the wall plumbness accurately to make sure it is perfectly vertical and straight.
  • Lay dot guides correctly, using the wall’s plumbness as a guide for plastering.
  • Apply plaster smoothly and evenly, following the right steps to meet quality standards.
  • Cure plaster properly using the correct methods to ensure it lasts long and stays strong.

These skills will help you create strong, beautiful walls that stand the test of time in your masonry work.

Compiled by: Rose Apiyo

Wall plastering is a fundamental masonry finish that enhances the durability, aesthetics, and functionality of walls in both interior and exterior environments. It involves applying a protective and decorative layer of plaster to wall surfaces, providing a smooth and even finish that prepares the structure for painting or other final finishes. In Kenya, effective wall plastering is essential across various sectors such as healthcare facilities, educational institutions, county government offices, and commercial buildings, where maintaining hygienic, durable, and visually appealing environments is a priority. Proper plastering techniques combined with strict adherence to safety standards ensure quality workmanship and protect workers from hazards common on construction sites.

1.1 Personal protective equipment

Personal protective equipment (PPE) is critical in masonry works, including wall plastering, to safeguard workers from injuries and health risks associated with dust, sharp tools, chemical exposure, and falls. In Kenya, regulatory bodies such as the Directorate of Occupational Safety and Health Services (DOSHS) enforce PPE use to promote safe working environments in construction sites, hospitals, schools, and other workplaces. Correct selection and use of PPE not only prevent accidents but also enhance worker confidence and productivity during plastering activities.

1.1.1 Types

The types of personal protective equipment used in wall plastering are designed to protect different parts of the body from specific hazards encountered during the process. Each type plays a vital role in minimizing exposure to physical, chemical, and environmental risks.

Head Protection

Hard hats or helmets protect against head injuries caused by falling objects, bumps, and collisions with scaffolding or tools. In county government office construction sites, wearing helmets is mandatory to reduce the risk of traumatic brain injuries.

Eye Protection

Safety goggles or face shields prevent dust, cement particles, and splashes of wet plaster from entering the eyes. For example, workers at a university undergoing renovation use goggles to avoid irritation and potential long-term damage from cement dust.

Respiratory Protection

Dust masks or respirators filter out airborne particles produced when mixing plaster or sanding dried surfaces. Healthcare facilities like Nairobi county referral hospitals require strict respiratory protection to prevent inhalation of silica dust, which can cause respiratory illnesses.

Hand Protection

Gloves, typically made of rubber or leather, shield hands from abrasive materials, chemical burns from cement, and cuts from sharp tools. In retail businesses renovating their premises, gloves help workers maintain grip and avoid skin irritation.

Foot Protection

Steel-toed boots or safety shoes protect feet from falling objects, sharp debris, and slippery surfaces common on construction sites. At farms constructing new storage facilities, sturdy footwear is essential to prevent foot injuries and slips on wet plaster.

1.1.2 Uses

The correct use of personal protective equipment in wall plastering involves understanding when and how each item should be worn to maximize safety and effectiveness. Proper usage practices reduce workplace accidents and ensure compliance with Kenyan occupational health and safety regulations.

Ensuring Proper Fit and Comfort

PPE must fit the user correctly to provide adequate protection without hindering movement. For instance, employees at a SACCO office refurbishment ensure that helmets and gloves fit snugly to avoid distraction or removal during work.

Regular Inspection and Maintenance

Before use, PPE should be inspected for damage such as cracks in helmets, torn gloves, or worn-out respirator filters. County hospital maintenance teams routinely check their PPE to maintain safety standards during plastering of patient wards.

Using PPE Consistently

Consistent use of PPE throughout the plastering process is crucial. Workers at a hotel renovation project maintain their protective gear from mixing plaster to finishing walls to avoid exposure to hazards at any stage.

Training on Correct Usage

Employers must provide training on the proper use and limitations of PPE. For example, a cooperative society renovating their office ensures all workers understand how to wear masks correctly to prevent inhalation of harmful dust.

Disposal and Replacement

Disposable PPE such as masks should be discarded after use, while reusable items like gloves and boots require regular cleaning and timely replacement. Retail outlets managing renovations follow strict protocols to replace worn PPE to maintain safety.

Practice Questions

  1. Identify and explain five types of personal protective equipment commonly used in wall plastering. (10 marks)
  2. Discuss the importance of proper usage and maintenance of PPE during plastering works in a county government office. (10 marks)
  3. Explain how respiratory protective equipment protects workers during wall plastering and provide an example from the healthcare sector. (10 marks)
  4. Describe the steps involved in ensuring the effective use of PPE on a plastering site at a university building. (10 marks)
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🔒1.2 Wall Plumbness

Wall plumbness is a critical aspect of masonry works, ensuring that walls are perfectly vertical and aligned. In professional settings such as county hospitals, schools, and banks, maintaining wall plumbness is essential for structural integrity, aesthetic app…

🔒1.3 Plaster Curing

Plaster curing is a critical step in masonry finishes that ensures the plaster sets properly, gaining strength and durability. In Kenya’s diverse climatic zones, from the humid coastal regions to the drier highlands, proper curing methods must be adapted to lo…

Chapter Summary

This chapter covered the essential aspects of carrying out wall plastering with a focus on safety, accuracy, and quality. It began by detailing the various types of personal protective equipment required for plastering tasks and their specific uses in safeguarding workers from potential hazards. The concept of wall plumbness was then explored, including the procedures for checking vertical alignment and the use of dot guides to ensure a smooth and even plaster finish. The plastering process itself was explained step-by-step, highlighting proper application techniques to achieve a durable and aesthetically pleasing surface. Finally, the chapter discussed the importance of plaster curing, describing methods to maintain moisture for effective setting and long-term strength of the plastered wall. Together, these topics provide a comprehensive guide to executing professional wall plastering in construction projects.

Self-Assessment

🔒 PDFDownload this self-assessment, with answers

A. Written Assessment

  1. What is the primary purpose of wearing personal protective equipment (PPE) during wall plastering? (2 marks)
  2. Identify four types of PPE commonly used in masonry work and state one specific use for each. (4 marks)
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Chapter Examination Questions

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SECTION A (40 Marks) - Answer ALL Questions

  1. Identify five types of personal protective equipment commonly used during wall plastering and explain their specific uses on a building site such as a county referral hospital. (4 marks)
  2. Outline the procedure for checking wall plumbness before starting plastering work in a retail business office. (4 marks)
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Chapter Practical Activities

Practical 1: Identify and use personal protective equipment for wall plastering

Building Technology · Level 5
Masonry Works Finishes I
PRACTICAL ASSESSMENT
TIME: 3 HOURS
⬇ PDFCandidate Instructions (Candidate Tool)

Type: Individual

INSTRUCTIONS TO CANDIDATE:
1.  You are required to perform the following task:
i.  Identify and correctly use personal protective equipment for wall plastering as per occupational safety and health regulations.
2.  You have been provided with the following resources for the practical task:
Tools & EquipmentMaterials
Safety Helmet
Protective Gloves
Dustcoat/Overall
Safety Boots
Safety Goggles
Face Mask
⬇ PDFResources Required (Cutting List)
S/NItemQuantity
1Safety Helmet1 Pc per Candidate
2Protective Gloves1 Pair per Candidate
3Dustcoat/Overall1 Pc per Candidate
4Safety Boots1 Pair per Candidate
5Safety Goggles1 Pair per Candidate
6Face Mask (Dust Mask)1 Pc per Candidate
⬇ PDFAssessor Guide
Items to be EvaluatedMarks AvailableMarks ObtainedComments
TASK 1: Identification and Use of PPE
Wore Safety Helmet correctly
(Award 1 mark if worn correctly as per workplace procedures)
1
Wore Protective Gloves correctly
(Award 1 mark if worn correctly as per workplace procedures)
1
Wore Dustcoat/Overall correctly
(Award 1 mark if worn correctly as per workplace procedures)
1
Wore Safety Boots correctly
(Award 1 mark if worn correctly as per workplace procedures)
1
Wore Safety Goggles correctly
(Award 1 mark if worn correctly as per workplace procedures)
1
Wore Face Mask correctly
(Award 1 mark if worn correctly as per workplace procedures)
1
Demonstrated correct removal and safe custody of PPE after use
(Award 2 marks for proper removal and storage of PPE according to safety standards)
2
Sub-Total8
PRODUCT CHECKLIST
Correct identification and proper use of all required PPE for plastering
(Award 1 mark for each correctly identified and used PPE x 7)
7
Sub-Total7
GRAND TOTAL15
ASSESSMENT OUTCOME:   ☐ Competent    ☐ Not Yet Competent (competent if at least 50%)

Practical 2: Check Vertical Plumbness of a Masonry Wall

Building Technology · Level 5
Masonry Works Finishes I
PRACTICAL ASSESSMENT
TIME: 3 HOURS
⬇ PDFCandidate Instructions (Candidate Tool)

Type: Individual

INSTRUCTIONS TO CANDIDATE:
1.  You are required to perform the following task:
i.  Check and verify the vertical plumbness of a masonry wall 2400mm high by 1200mm wide by 230mm thick as per the given site conditions.
2.  You have been provided with the following resources for the practical task:
Tools & EquipmentMaterials
Spirit levelPersonal Protective Equipment
Plumb bobExisting masonry wall
Tape measure
Chalk line
Pencil
⬇ PDFResources Required (Cutting List)
S/NItemQuantity
1Spirit level1 Pc per Candidate
2Plumb bob1 Pc per Candidate
3Tape measure (5 m)1 Pc per Candidate
4Chalk line1 Pc per Candidate
5Pencil1 Pc per Candidate
6Personal Protective Equipment (Helmet, Gloves, Dustcoat/Overall, Safety boots)1 Set per Candidate
7Existing masonry wall 2400 mm high x 1200 mm wide x 230 mm thick1 Wall per Candidate
⬇ PDFAssessor Guide
Items to be EvaluatedMarks AvailableMarks ObtainedComments
TASK 1: Checking Wall Plumbness
Donned all required PPE (Helmet, Gloves, Dustcoat/Overall, Safety boots)
(Award 1 mark for each PPE donned as per workplace procedures 4 x 1 = 4 Marks)
4
Assembled and used appropriate tools (Spirit level, Plumb bob, Tape measure, Chalk line, Pencil)
(Award 1 mark for each tool used correctly 4 x 1 = 4 Marks)
4
Checked wall surface for loose debris and cleaned if necessary
(Award 2 marks for proper surface preparation)
2
Set up plumb bob correctly at top edge of the wall and allowed it to stabilize
(Award 3 marks for correct plumb bob setup and stabilization)
3
Measured horizontal deviations at intervals of 600 mm vertically along the wall height
(Award 1 mark for each correct measurement at four points)
4
Used spirit level to verify vertical alignment at three locations on the wall
(Award 1 mark for each correct spirit level check)
3
Marked any deviations on the wall using pencil and chalk line
(Award 3 marks for clear and accurate marking of deviations)
3
Recorded all measurements and observations accurately
(Award 3 marks for neat and complete recording)
3
Cleaned and stored tools and equipment properly after use
(Award 3 marks for proper care and storage)
3
Conducted housekeeping by clearing debris and waste materials from work area
(Award 3 marks for thorough housekeeping)
3
Completed the task within the allocated time and to safety standards
(Award 3 marks for timely and safe completion)
3
Sub-Total35
PRODUCT CHECKLIST
Vertical plumbness within tolerance of ± 5 mm over 2400 mm height
(Award 5 marks for measurements within tolerance)
5
Accurate and clear markings of deviations on the wall
(Award 3 marks for legible and precise markings)
3
Complete and accurate recording of measurements and observations
(Award 3 marks for neat and complete documentation)
3
Tools and equipment cleaned and stored correctly
(Award 2 marks for proper tool maintenance)
2
Work area left clean and free from hazards
(Award 2 marks for good housekeeping)
2
Sub-Total15
GRAND TOTAL50
ASSESSMENT OUTCOME:   ☐ Competent    ☐ Not Yet Competent (competent if at least 50%)
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🔒Set Dot Guides for Wall PlasteringPractical 3
🔒Prepare plaster mix for wall plasteringPractical 4
🔒Apply first coat of plaster using dot guides on a masonry wallPractical 5
🔒Application of Second Coat of Wall PlasterPractical 6
🔒Cure a plastered wall to ensure proper setting and durabilityPractical 7
🔒Prepare wall surface and mark out dot guides for plasteringPractical 8
🔒Demonstrate plaster application tools handling on a masonry wallPractical 9
🔒Perform quality check on plastered wallPractical 10
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Am I competent?

At the start of this chapter we promised you would be able to:

  • Wear the correct personal protective equipment safely and follow all safety procedures.
  • Check the wall plumbness accurately to make sure it is perfectly vertical and straight.
  • Lay dot guides correctly, using the wall’s plumbness as a guide for plastering.
  • Apply plaster smoothly and evenly, following the right steps to meet quality standards.
  • Cure plaster properly using the correct methods to ensure it lasts long and stays strong.

Tick each one you can genuinely do.

So, are you there yet?

You're competent when you can confidently do 50% or more of what this chapter promised.

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