Type: Individual
| Tools & Equipment | Materials |
|---|---|
| Complete mechanic’s toolbox | Cleaning cloths (cotton waste) |
| Feeler gauge set | |
| Torque wrench | |
| Flashlight or inspection lamp |
| S/N | Item | Quantity |
|---|---|---|
| 1 | Vehicle engine with installed vibration dampening system | 1 Pc per Candidate |
| 2 | Complete mechanic’s toolbox | 1 Set per Candidate |
| 3 | Feeler gauge set | 1 Set per Candidate |
| 4 | Torque wrench | 1 Pc per Candidate |
| 5 | Flashlight or inspection lamp | 1 Pc per Candidate |
| 6 | Cleaning cloths (cotton waste) | 100 g per Candidate |
| 7 | Safety boots | 1 Pair per Candidate |
| 8 | Overall/dust coat | 1 Pc per Candidate |
| 9 | Gloves | 1 Pair per Candidate |
| Items to be Evaluated | Marks Available | Marks Obtained | Comments |
|---|---|---|---|
| TASK 1: Preparation and Safety | |||
| Wore personal protective equipment: safety boots, overall, gloves (Award 1 mark each or zero x 2 = 2 Marks) | 2 | ||
| Prepared the working area and selected correct tools for inspection (Award 1 mark or zero) | 1 | ||
| Sub-Total | 3 | ||
| TASK 2: Inspection of Vibration Dampening System Components | |||
| Inspected damper pulley for cracks, wear, and proper fitment (Award 2 marks or zero) | 2 | ||
| Checked bolts and fasteners for tightness and corrosion (Award 2 marks or zero) | 2 | ||
| Examined rubber isolators and mounts for cracks, brittleness or deformation (Award 3 marks or zero) | 3 | ||
| Used feeler gauge to check clearance between pulley and adjacent components (Award 2 marks or zero) | 2 | ||
| Cleaned components using cotton waste and inspected for oil contamination (Award 1 mark or zero) | 1 | ||
| Sub-Total | 10 | ||
| TASK 3: Reporting and Safety | |||
| Reported findings clearly with recommendations for repair or replacement (Award 2 marks or zero) | 2 | ||
| Ensured safe re-assembly and proper tool storage (Award 1 mark or zero) | 1 | ||
| Observed general safety and cleanliness during and after task (Award 1 mark each or zero x 2 = 2 Marks) | 2 | ||
| Sub-Total | 5 | ||
| PRODUCT CHECKLIST | |||
| Accurate identification of worn or damaged vibration dampening components (Award 3 marks or zero) | 3 | ||
| Correct measurement of pulley clearance within manufacturer’s specifications (Award 3 marks or zero) | 3 | ||
| Clean and safe condition of inspected components with no oil contamination (Award 2 marks or zero) | 2 | ||
| Sub-Total | 8 | ||
| GRAND TOTAL | 26 | ||
Type: Individual
| Tools & Equipment | Materials |
|---|---|
| Complete mechanic's toolbox | Cleaning cloth |
| Torque wrench | |
| Puller tool for vibration dampener | |
| Screwdrivers set |
| S/N | Item | Quantity |
|---|---|---|
| 1 | Complete vehicle engine mounted on engine stand | 1 Pc per Candidate |
| 2 | Complete mechanic's toolbox | 1 Pc per Candidate |
| 3 | Torque wrench | 1 Pc per Candidate |
| 4 | Puller tool for vibration dampener | 1 Pc per Candidate |
| 5 | Screwdrivers set | 1 Set per Candidate |
| 6 | Safety boots | 1 Pair per Candidate |
| 7 | Overall/dust coat | 1 Pc per Candidate |
| 8 | Gloves | 1 Pair per Candidate |
| 9 | Cleaning cloth | 100 g per Candidate |
| Items to be Evaluated | Marks Available | Marks Obtained | Comments |
|---|---|---|---|
| TASK 1: Preparation and Safety | |||
| Wore personal protective equipment including safety boots, overall, and gloves (Award 2 marks or zero) | 2 | ||
| Prepared the working area and ensured engine is securely mounted on stand (Award 1 mark or zero) | 1 | ||
| Sub-Total | 3 | ||
| TASK 2: Removal of vibration dampener | |||
| Loosened and removed the crankshaft pulley bolt using appropriate socket and torque wrench (Award 2 marks or zero) | 2 | ||
| Marked the position of the vibration dampener relative to the crankshaft for correct reassembly (Award 1 mark or zero) | 1 | ||
| Set up the puller tool correctly on the vibration dampener (Award 2 marks or zero) | 2 | ||
| Removed the vibration dampener from the crankshaft flange without damaging the dampener or crankshaft (Award 3 marks or zero) | 3 | ||
| Cleaned the vibration dampener and crankshaft flange with cleaning cloth (Award 1 mark or zero) | 1 | ||
| Sub-Total | 9 | ||
| TASK 3: Post-removal procedures | |||
| Inspected the vibration dampener for cracks, wear or damage (Award 2 marks or zero) | 2 | ||
| Cleaned and wiped the work area and disposed of any waste materials properly (Award 1 mark or zero) | 1 | ||
| Observed safety and housekeeping procedures throughout the task (Award 1 mark or zero) | 1 | ||
| Completed the task within the allotted 4 hours (Award 1 mark or zero) | 1 | ||
| Sub-Total | 5 | ||
| PRODUCT CHECKLIST | |||
| Vibration dampener removed without damage, correctly marked for reassembly, and cleaned (Award 5 marks or zero) | 5 | ||
| Crankshaft flange and dampener surfaces cleaned and inspected for damage (Award 3 marks or zero) | 3 | ||
| Sub-Total | 8 | ||
| GRAND TOTAL | 25 | ||