Type: Individual
| Tools & Equipment | Materials |
|---|---|
| Labeling tags with strings | Complete vehicle exhaust system on a bench |
| Permanent marker pens | Mechanic's gloves |
| Inspection torch | Safety boots |
| Basic hand tools set (wrenches, screwdrivers) | Overalls |
| S/N | Item | Quantity |
|---|---|---|
| 1 | Complete vehicle exhaust system on a bench | 1 set per candidate |
| 2 | Labeling tags with strings | 10 pcs per candidate |
| 3 | Permanent marker pens | 2 pcs per candidate |
| 4 | Mechanic's gloves | 1 pair per candidate |
| 5 | Safety boots | 1 pair per candidate |
| 6 | Overalls | 1 per candidate |
| 7 | Inspection torch | 1 pc per candidate |
| 8 | Basic hand tools set (wrenches, screwdrivers) | 1 set per candidate |
| Items to be Evaluated | Marks Available | Marks Obtained | Comments |
|---|---|---|---|
| TASK 1: Identification and Labeling of Exhaust System Components | |||
| Wore personal protective equipment: safety boots, overalls, gloves (Award 1 mark each or zero x 2 = 2 Marks) | 2 | ||
| Prepared working area and selected appropriate tools (Award 1 mark or zero) | 1 | ||
| Inspected and identified exhaust manifold (Award 2 marks or zero) | 2 | ||
| Inspected and identified catalytic converter (Award 2 marks or zero) | 2 | ||
| Inspected and identified muffler (Award 2 marks or zero) | 2 | ||
| Inspected and identified resonator (Award 2 marks or zero) | 2 | ||
| Inspected and identified tailpipe (Award 2 marks or zero) | 2 | ||
| Properly labeled each identified component with tags and permanent marker (Award 1 mark each for 3 correctly labeled components or zero) | 3 | ||
| Cleaned working area after task completion (Award 1 mark or zero) | 1 | ||
| Sub-Total | 17 | ||
| PRODUCT CHECKLIST | |||
| All main exhaust system components correctly identified and labeled (exhaust manifold, catalytic converter, muffler, resonator, tailpipe) (Award 2 marks for each correctly labeled component or zero) | 10 | ||
| Sub-Total | 10 | ||
| GRAND TOTAL | 27 | ||
Type: Individual
| Tools & Equipment | Materials |
|---|---|
| Flashlight | Overall/Dust coat |
| Smoke machine (exhaust leak detector) | Safety boots |
| Wrench set | Hand gloves |
| Screwdriver set | Vehicle with petrol engine and exhaust system installed on a hoist or ramp |
| Marking chalk or grease pencil | Wheel chocks |
| Soapy water spray bottle |
| S/N | Item | Quantity |
|---|---|---|
| 1 | Safety boots | 1 Pair per Candidate |
| 2 | Overall/Dust coat | 1 per Candidate |
| 3 | Hand gloves | 1 Pair per Candidate |
| 4 | Flashlight | 1 per 5 Candidates |
| 5 | Smoke machine (exhaust leak detector) | 1 per 10 Candidates |
| 6 | Soapy water spray bottle | 1 per Candidate |
| 7 | Wrench set | 1 set per Candidate |
| 8 | Screwdriver set | 1 set per Candidate |
| 9 | Marking chalk or grease pencil | 1 per Candidate |
| 10 | Vehicle with petrol engine and exhaust system installed on a hoist or ramp | 1 per 4 Candidates |
| 11 | Wheel chocks | 1 set per Vehicle |
| Items to be Evaluated | Marks Available | Marks Obtained | Comments |
|---|---|---|---|
| TASK 1: Preparation and Safety | |||
| Wore Personal Protective Equipment: Safety boots, overall/dust coat, gloves (Award 1 mark each or zero x 3 = 3 Marks) | 3 | ||
| Parked vehicle on level ground and applied wheel chocks (Award 2 marks or zero) | 2 | ||
| Raised vehicle safely on hoist or ramp (Award 2 marks or zero) | 2 | ||
| Sub-Total | 7 | ||
| TASK 2: Leak Detection Procedure | |||
| Switched on smoke machine and confirmed functionality (Award 2 marks or zero) | 2 | ||
| Applied smoke into exhaust system and observed for leak points (Award 3 marks or zero) | 3 | ||
| Sprayed soapy water on suspected joints and observed bubble formation indicating leaks (Award 3 marks or zero) | 3 | ||
| Used flashlight to visually inspect exhaust joints, clamps, and pipes for cracks or holes (Award 2 marks or zero) | 2 | ||
| Marked all detected leak points clearly with chalk or grease pencil (Award 3 marks or zero) | 3 | ||
| Sub-Total | 13 | ||
| TASK 3: Post-inspection and Reporting | |||
| Tightened any loose clamps or fasteners observed during inspection (Award 2 marks or zero) | 2 | ||
| Cleaned work area and removed tools safely (Award 2 marks or zero) | 2 | ||
| Reported and documented all leak locations for repair (Award 3 marks or zero) | 3 | ||
| Observed general safety and housekeeping procedures throughout (Award 3 marks or zero) | 3 | ||
| Sub-Total | 10 | ||
| PRODUCT CHECKLIST | |||
| All exhaust leak points accurately identified and clearly marked (Award 5 marks or zero) | 5 | ||
| No damage caused to exhaust system during inspection (Award 3 marks or zero) | 3 | ||
| Inspection completed within allocated time (Award 2 marks or zero) | 2 | ||
| Sub-Total | 10 | ||
| GRAND TOTAL | 40 | ||