Aquaculture  ·  Level 6
Setting Up Recirculating Aquaculture System (Ras) Unit
Chapter 2: Supervise construction of RAS facility
📚 9 Topics
⚑ What you will be able to do

By the end of this chapter, you will be able to:

  • confidently identify and gather all the personal protective equipment (PPE) needed for safe work on site,
  • test each RAS system component individually and together to ensure everything operates properly,
  • fix defects using standard procedures so the system functions reliably,
  • identify and assemble the tools, equipment, food-grade materials, and supplies required for RAS tasks,
  • select and engage the right skilled manpower for each type of work,
  • secure the construction site and safely clear away unwanted vegetation and debris,
  • construct the RAS shed accurately according to the design specifications,
  • set up fixed components, ancillary units, and plumbing works in line with facility designs,
  • install portable components and connect pipes correctly following the designed layout,
  • establish a safe and compliant waste disposal system that meets environmental regulations,
  • carry out basic civil works accurately as specified in the design.

Mastering these skills will help you build and supervise high-quality RAS facilities, making you a valuable asset in the aquaculture industry.

Setting up a Recirculating Aquaculture System (RAS) facility requires meticulous supervision, especially during construction, to ensure the environment is safe for workers and the infrastructure meets quality standards. In Kenya, where aquaculture is rapidly expanding to meet fish demand, supervising construction involves managing risks associated with building activities and safeguarding personnel involved in the process. This chapter addresses critical aspects of safety during hatchery construction, focusing on the use of personal protective equipment (PPE) and general safety measures to prevent accidents and promote a secure working environment.

2.1 Use of PPEs in hatchery construction

The construction phase of a RAS hatchery involves various physical hazards such as exposure to sharp tools, heavy materials, dust, and chemicals like cement. In Kenya’s aquaculture sector, where many construction projects take place in rural and peri-urban settings, the correct use of PPE is essential to protect workers from injuries and occupational illnesses. Supervisors must enforce the use of appropriate PPE to comply with national occupational safety regulations and ensure continuous productivity.

2.1.1 Types of PPE used in hatchery construction

Different tasks during hatchery construction require specific PPE to protect various body parts. Common PPE includes:

  • Safety helmets: Protect the head from falling objects or accidental bumps during wall building or equipment installation.
  • Safety goggles: Shield eyes from cement dust, flying debris, or chemical splashes encountered when mixing plaster or working with water treatment chemicals.
  • Gloves: Provide hand protection against cuts, abrasions, and chemical exposure when handling masonry tools or pipes.
  • Safety boots: Offer foot protection from heavy objects, sharp nails, and slippery surfaces common on construction sites.
  • Dust masks or respirators: Prevent inhalation of dust and harmful particles, especially during plastering or excavation activities.

2.1.2 Importance of PPE compliance in Kenyan aquaculture sites

PPE compliance reduces the risk of workplace injuries and enhances worker confidence. In Kenya, government agencies such as the Directorate of Occupational Safety and Health Services (DOSHS) mandate PPE use on construction sites. For example, at a county government-run fish hatchery in Kisumu, strict PPE enforcement has led to a significant drop in hand injuries and respiratory complaints. Ensuring workers understand the rationale behind PPE use encourages adherence and fosters a safety culture in aquaculture construction projects.

2.1.3 Supervisory roles in enforcing PPE use

Supervisors must actively monitor PPE use by conducting regular safety briefings and on-site inspections. Their responsibilities include:

  • Verifying that all workers are correctly equipped before commencing tasks.
  • Providing training on the proper use and maintenance of PPE.
  • Replacing damaged or worn-out PPE promptly to maintain effectiveness.
  • Documenting compliance and reporting any violations for corrective action.

This proactive approach ensures safety protocols are respected, minimizing downtime caused by accidents or health issues.

2.1.4 Maintenance and storage of PPE on site

Proper care of PPE prolongs its lifespan and maintains protection standards. Construction sites in coastal areas like Mombasa face challenges such as humidity and salt exposure that can degrade equipment. Supervisors should:

  • Instruct workers to clean PPE after use, especially goggles and masks.
  • Store PPE in dry, shaded areas to prevent material deterioration.
  • Schedule routine checks to assess PPE condition and functionality.

Maintaining PPE in good condition is as important as wearing it, ensuring continuous protection throughout the construction period.

Practice Questions

  1. Explain why safety boots are critical during hatchery construction in Kenya’s aquaculture sector. (5 marks)
  2. Describe four supervisory actions that promote effective PPE use among construction workers. (8 marks)
  3. Identify and explain three challenges faced in maintaining PPE on aquaculture construction sites near the coast. (6 marks)
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🔒2.2 Safety measures to be observed

Ensuring safety during RAS facility construction involves more than PPE; it requires comprehensive safety protocols tailored to the specific hazards of aquaculture infrastructure development. In Kenya, where many hatcheries are constructed in areas with variab…

🔒2.3 Use materials, supplies, tools and equipment in hatchery construction

The construction of a recirculating aquaculture system (RAS) hatchery requires careful selection and use of materials, supplies, tools, and equipment. In Kenya, aquaculture facilities such as those at county fish farms or private hatcheries must optimize these…

🔒2.4 Construction of a RAS shed

Constructing the RAS shed is a critical phase that provides shelter and environmental control for the aquaculture system. In Kenya's diverse climatic zones, a well-built shed protects the system from direct sunlight, rainfall, and dust, maintaining stable cond…

🔒2.5 Installation of RAS components

The installation of Recirculating Aquaculture System (RAS) components is a critical phase in establishing a functional aquaculture facility in Kenya. Proper installation ensures optimal fish growth, water quality control, and operational efficiency. Given Keny…

🔒2.6 Construction of outdoor culture units

In Kenya's aquaculture sector, outdoor culture units remain vital for fish farming due to their cost-effectiveness and suitability for various species. The design and construction of these units require careful supervision to ensure they meet the biological an…

🔒2.7 Installation waste disposal system

Effective waste management is critical in recirculating aquaculture systems (RAS) and outdoor units to maintain water quality, prevent environmental pollution, and comply with Kenyan environmental regulations. The disposal system must address the types of wast…

🔒2.8 Basic Civil Works

Civil works form the foundation of a well-functioning Recirculating Aquaculture System (RAS) facility. In Kenya, successful aquaculture ventures depend heavily on stable and durable infrastructure to support water management, biosecurity, and ease of operation…

🔒2.9 Installation and testing of RAS components

In supervising the construction of a Recirculating Aquaculture System (RAS) facility, the installation and testing of key components is critical to ensuring operational efficiency and fish health. In Kenya, aquaculture professionals must consider local environ…

Chapter Summary

This chapter covers the supervision of constructing a recirculating aquaculture system facility, beginning with the essential use of personal protective equipment to ensure safety during hatchery construction. It emphasizes the importance of observing comprehensive safety measures throughout the construction process. The correct handling and use of materials, supplies, tools, and equipment are detailed to maintain efficiency and quality. Site clearing and shade construction are key initial steps in building the RAS shed, followed by the installation of critical components such as culture tanks, sorting and packaging tables, incubation units, and plumbing works. The chapter also addresses the construction of outdoor culture units, including earthen and liner ponds as well as plastic and concrete tanks. Proper installation of waste disposal systems is discussed, highlighting different waste types, disposal facilities, and recycling options. Finally, basic civil works like landscaping, walkways, gate and perimeter fence installation, parking areas, and access roads are covered alongside the installation and testing of water intake structures, piping, overhead tanks, and drainage systems to complete the facility setup.

Self-Assessment

🔒 PDFDownload this self-assessment, with answers

A. Written Assessment

  1. What are the key personal protective equipment (PPE) items required during hatchery construction and why is each important? (5 marks)
  2. Identify five safety measures that must be observed on a RAS construction site and explain their significance. (5 marks)
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Chapter Examination Questions

🔒 PDFDownload these examination questions, with worked answers

SECTION A (40 Marks) - Answer ALL Questions

  1. Explain the importance of using personal protective equipment (PPE) during hatchery construction in a RAS facility. (4 marks)
  2. Identify four safety measures that must be observed to prevent accidents during the construction of a recirculating aquaculture system shed. (4 marks)
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Chapter Practical Activities

Practical 1: Site Clearing and Preparation for RAS Facility Construction

Aquaculture · Level 6
Setting Up Recirculating Aquaculture System (Ras) Unit
PRACTICAL ASSESSMENT
TIME: 5 HOURS
⬇ PDFCandidate Instructions (Candidate Tool)

Type: Individual

INSTRUCTIONS TO CANDIDATE:
1.  You are required to perform the following task:
i.  Clear and prepare a 10m x 15m site including leveling and landscaping for RAS facility construction.
2.  You have been provided with the following resources for the practical task:
Tools & EquipmentMaterials
Hand hoeWater
Spade
Wheelbarrow
Tape measure
Rake
Cutlass (machete)
Marking paint or chalk
⬇ PDFResources Required (Cutting List)
S/NItemQuantity
1Hand hoe1 pc per candidate
2Spade1 pc per candidate
3Wheelbarrow1 pc per 3 candidates
4Tape measure1 pc per candidate
5Rake1 pc per candidate
6Cutlass (machete)1 pc per candidate
7Marking paint or chalk1 pc per 5 candidates
8Safety boots1 pair per candidate
9Hand gloves1 pair per candidate
10Dust coat or overall1 pc per candidate
11Eye goggles1 pc per candidate
12Head hat (helmet)1 pc per candidate
13Water (for dust control and cleaning)10 litres per candidate
⬇ PDFAssessor Guide
Items to be EvaluatedMarks AvailableMarks ObtainedComments
TASK 1: Site Clearing and Preparation
Candidate wears all required PPE (safety boots, hand gloves, dust coat, eye goggles, head hat)
(Award 1 mark for each PPE worn, 0 if missing)
5
Candidate marks the site boundaries accurately using tape measure and marking paint
(Award 4 marks for accurate marking as per layout plan)
4
Candidate clears vegetation and debris within marked site using cutlass and hand hoe
(Award 5 marks for thorough clearing)
5
Candidate performs basic earthworks including leveling and removing topsoil irregularities
(Award 6 marks for effective leveling and earthworks)
6
Candidate transports cleared debris using wheelbarrow to designated disposal area
(Award 3 marks for proper debris disposal)
3
Candidate performs landscaping including raking and smoothing the site surface
(Award 4 marks for neat and even landscaping)
4
Candidate applies water to control dust and finalize site preparation
(Award 3 marks for effective dust control)
3
Candidate cleans and stores tools and materials safely after task completion
(Award 3 marks for proper tool storage and site tidiness)
3
Sub-Total33
PRODUCT CHECKLIST
Site dimensions accurately cleared and prepared to 10,000 mm (length) x 15,000 mm (width) as per layout plan
(Award 6 marks for correct site dimensions within ±50 mm tolerance)
6
Site surface leveled and free of vegetation and debris
(Award 5 marks for even surface and complete clearing)
5
Landscaping is neat, with no uneven patches or loose soil
(Award 4 marks for uniform landscaping)
4
Sub-Total15
GRAND TOTAL48
ASSESSMENT OUTCOME:   ☐ Competent    ☐ Not Yet Competent (competent if at least 50%)

Practical 2: Construct a Recirculating Aquaculture System (RAS) Shed with Shade Structure

Aquaculture · Level 6
Setting Up Recirculating Aquaculture System (Ras) Unit
PRACTICAL ASSESSMENT
TIME: 5 HOURS
⬇ PDFCandidate Instructions (Candidate Tool)

Type: Individual

INSTRUCTIONS TO CANDIDATE:
1.  You are required to perform the following task:
i.  Construct a RAS shed measuring 4m long x 3m wide x 2.5m high including an attached shade structure 4m x 5m.
2.  You have been provided with the following resources for the practical task:
Tools & EquipmentMaterials
HammerWooden poles
Hand sawWooden planks
Measuring tapeCorrugated iron sheets
Spirit levelGalvanized nails
ScrewdriverWood screws
Shade net
Rope
PPE (hand gloves, gum boots, dust coat, eye goggles, head hat)
⬇ PDFResources Required (Cutting List)
S/NItemQuantity
1Wooden poles (4m length)8 Pcs per Candidate
2Wooden planks (2m length)10 Pcs per Candidate
3Corrugated iron sheets (2m x 1m)6 Pcs per Candidate
4Galvanized nails (75mm)100 Pcs per Candidate
5Shade net (4m x 5m)1 Piece per Candidate
6Hammer1 Pc per Candidate
7Hand saw1 Pc per Candidate
8Measuring tape (5m)1 Pc per Candidate
9Spirit level1 Pc per Candidate
10PPE (hand gloves, gum boots, dust coat, eye goggles, head hat)1 Set per Candidate
11Screwdriver1 Pc per Candidate
12Wood screws (50mm)50 Pcs per Candidate
13Rope (10mm thick)5 meters per Candidate
⬇ PDFAssessor Guide
Items to be EvaluatedMarks AvailableMarks ObtainedComments
TASK 1: Preparation and Safety
Candidate wears all required PPE correctly before starting work
(Award 1 mark for each correctly worn PPE item: hand gloves, gum boots, dust coat, eye goggles, head hat)
5
Candidate gathers all tools and materials as per the cutting list
(Award full marks for gathering all listed items)
3
Candidate measures and marks the layout of the shed and shade structure accurately
(Award marks for correct measurement and marking of 4m x 3m shed and 4m x 5m shade)
4
Candidate ensures the work area is safe and clear of hazards
(Award marks for maintaining a safe working environment)
2
Sub-Total14
TASK 2: Construction of RAS Shed Framework
Candidate erects wooden poles vertically and secures them firmly in the ground at correct spacing
(Award marks for correct spacing and firm fixing of poles)
5
Candidate fixes horizontal wooden planks to form the framework at 0.75m and 1.5m heights
(Award marks for alignment and secure fixing)
4
Candidate uses spirit level to check vertical and horizontal alignment of the framework
(Award marks for proper use of spirit level and corrections made)
3
Candidate cuts wooden planks accurately using hand saw as per dimensions
(Award marks for accurate cutting and minimal wastage)
3
Sub-Total15
TASK 3: Roofing and Shade Structure Installation
Candidate fixes corrugated iron sheets securely on the shed roof using nails
(Award marks for secure and neat fixing without damage)
4
Candidate installs shade net on wooden frame measuring 4m x 5m using rope and wood screws
(Award marks for tight, even fixing of shade net without sagging)
5
Candidate ensures all joints are tight and stable
(Award marks for stability and neatness of joints)
3
Candidate cleans and tidies the work area after construction
(Award marks for good housekeeping)
2
Sub-Total14
PRODUCT CHECKLIST
Finished RAS shed measures 4000mm (length) x 3000mm (width) x 2500mm (height) as per drawing
(Award marks for correct dimensions within ±25mm tolerance)
5
Shed framework is plumb, level and square with uniform joints
(Award marks for plumbness, levelness, and squareness)
5
Corrugated iron roofing is securely fixed and free from damage
(Award marks for neat and secure roofing)
3
Shade structure measures 4000mm x 5000mm and shade net is tightly fixed without sagging
(Award marks for correct dimension and proper shade net fixing)
4
Sub-Total17
GRAND TOTAL60
ASSESSMENT OUTCOME:   ☐ Competent    ☐ Not Yet Competent (competent if at least 50%)
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🔒Construct outdoor culture units including earthen and lined ponds, plastic and concrete tanksPractical 3
🔒Installation of Culture Tanks and Related Tables in RAS HatcheryPractical 4
🔒Install Plumbing and Drainage System for a 1000L RAS Fish TankPractical 5
🔒Installation and Testing of RAS Components for a 1000L Fish Tank SystemPractical 6
🔒Install water intake structure and overhead water storage tank for RAS facilityPractical 7
🔒Install Waste Disposal System for RAS FacilityPractical 8
🔒Construct a biofilter unit for waste recycling in a 60-litre RAS fish tankPractical 9
🔒Construct walkways, access roads and parking area within RAS facilityPractical 10
🔒Installation of a Security Gate at the RAS Facility EntrancePractical 11
🔒Erect perimeter fencing around a 20m x 15m RAS facilityPractical 12
🔒Demonstrate Correct Use of PPEs and Safety Measures during Hatchery ConstructionPractical 13
🔒Select, Handle and Use Materials, Supplies, Tools and Equipment for Hatchery ConstructionPractical 14
🔒Layout and Setting Out for RAS Shed, Outdoor Culture Units, Walkways and Access RoadsPractical 15
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Am I competent?

At the start of this chapter we promised you would be able to:

  • confidently identify and gather all the personal protective equipment (PPE) needed for safe work on site,
  • test each RAS system component individually and together to ensure everything operates properly,
  • fix defects using standard procedures so the system functions reliably,
  • identify and assemble the tools, equipment, food-grade materials, and supplies required for RAS tasks,
  • select and engage the right skilled manpower for each type of work,
  • secure the construction site and safely clear away unwanted vegetation and debris,
  • construct the RAS shed accurately according to the design specifications,
  • set up fixed components, ancillary units, and plumbing works in line with facility designs,
  • install portable components and connect pipes correctly following the designed layout,
  • establish a safe and compliant waste disposal system that meets environmental regulations,
  • carry out basic civil works accurately as specified in the design.

Tick each one you can genuinely do.

So, are you there yet?

You're competent when you can confidently do 50% or more of what this chapter promised.

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