Type: Individual
| Tools & Equipment | Materials |
|---|---|
| Multimeter | Mechatronic system components |
| Insulation resistance tester | Power supply |
| Screwdrivers | Checklist forms and pen |
| Flashlight | |
| Lockout/tagout kit | |
| Communication cable | |
| Computer with PLC programming software |
| S/N | Item | Quantity |
|---|---|---|
| 1 | Safety boots | 1 Pair per Candidate |
| 2 | Overall/dust coat | 1 Pc per Candidate |
| 3 | Multimeter (Digital with standard probes) | 1 Pc per Candidate |
| 4 | Insulation resistance tester (Megger) | 1 Pc per Candidate |
| 5 | Screwdrivers (Assorted set) | 1 Set per Candidate |
| 6 | Flashlight | 1 Pc per Candidate |
| 7 | Lockout/tagout kit | 1 Kit per Candidate |
| 8 | Checklist forms and pen | 1 Set per Candidate |
| 9 | Communication cable for PLC | 1 Pc per Candidate |
| 10 | Computer with PLC programming software | 1 Pc per Candidate |
| 11 | Mechatronic system components (Motor, PLC, VFD, Sensors, Switches) | 1 Set per Candidate |
| 12 | Power supply (AC 240V and DC 24V) | 1 Set per Candidate |
| Items to be Evaluated | Marks Available | Marks Obtained | Comments |
|---|---|---|---|
| TASK 1: Initial Inspection and Safety Checks | |||
| Donned PPE including safety boots and overall (Award 1 mark each for safety boots and overall) | 2 | ||
| Identified all mechatronic system components: motor, PLC, VFD, sensors, switches (Award 1 mark for each correct identification) | 5 | ||
| Used multimeter and insulation tester correctly for electrical safety checks (Award 1 mark each for correct use of multimeter, insulation tester, and screwdrivers) | 3 | ||
| Performed lockout/tagout procedures before inspection (Award 3 marks for correct and complete lockout/tagout procedure) | 3 | ||
| Checked wiring connections and mechanical fixtures for integrity (Award 1 mark each for wiring, terminals, mechanical fixture, and cable management check) | 4 | ||
| Verified power supply voltages and continuity (Award 3 marks for correct voltage and continuity measurements) | 3 | ||
| Inspected sensors and switches for physical damage and proper installation (Award 1 mark each for sensor inspection, switch inspection, and installation verification) | 3 | ||
| Documented all inspection and safety check findings accurately on provided checklist form (Award 4 marks for complete, clear, and accurate documentation) | 4 | ||
| Maintained proper housekeeping during and after inspection (Award 1 mark each for clean workspace, organized tools, and proper disposal of waste) | 3 | ||
| Restored system to safe state after inspection (Award 3 marks for correct system shutdown and removal of lockout/tagout devices) | 3 | ||
| Sub-Total | 33 | ||
| PRODUCT CHECKLIST | |||
| Completed inspection checklist form with all required fields accurately filled (Award 7 marks for fully completed, neat, and legible checklist with no missing items) | 7 | ||
| Sub-Total | 7 | ||
| GRAND TOTAL | 40 | ||
Type: Individual
| Tools & Equipment | Materials |
|---|---|
| Digital Multimeter | Thermocouple Type K Sensor |
| Digital Oscilloscope | Pressure Transducer |
| Calibrated Signal Generator | Calibration Certificate of Instruments |
| Set of Screwdrivers | Personal Protective Equipment (PPE): Safety boots, Overall |
| Connecting Cables | |
| Power Supply 240 V AC |
| S/N | Item | Quantity |
|---|---|---|
| 1 | Digital Multimeter | 1 Pc per Candidate |
| 2 | Digital Oscilloscope | 1 Pc per Candidate |
| 3 | Calibrated Signal Generator | 1 Pc per 2 Candidates |
| 4 | Thermocouple Type K Sensor | 1 Pc per Candidate |
| 5 | Pressure Transducer | 1 Pc per Candidate |
| 6 | Connecting Cables | Set per Candidate |
| 7 | Power Supply 240 V AC | 1 Pc per Candidate |
| 8 | Calibration Certificate of Instruments | 1 Pc per Candidate |
| 9 | Set of Screwdrivers | 1 Set per Candidate |
| 10 | Personal Protective Equipment (PPE): Safety boots, Overall | 1 Set per Candidate |
| Items to be Evaluated | Marks Available | Marks Obtained | Comments |
|---|---|---|---|
| TASK 1: Setup and Calibration | |||
| Wore PPE including safety boots and overall (Award 2 marks for correct PPE use) | 2 | ||
| Identified and prepared instruments: multimeter, oscilloscope, thermocouple, pressure transducer (Award 1 mark for each correct identification) | 3 | ||
| Connected instruments correctly using appropriate cables (Award 1 mark for each instrument connected correctly) | 4 | ||
| Powered the instruments safely using the 240 V AC supply (Award 2 marks for correct and safe power connection) | 2 | ||
| Used calibrated signal generator to provide test signals for calibration (Award 3 marks for correct use of signal generator) | 3 | ||
| Calibrated digital multimeter for voltage measurement as per calibration certificate (Award 4 marks for correct calibration procedure) | 4 | ||
| Calibrated oscilloscope for waveform accuracy (Award 3 marks for proper oscilloscope calibration) | 3 | ||
| Calibrated thermocouple sensor to measure temperature accurately (Award 4 marks for correct thermocouple calibration) | 4 | ||
| Calibrated pressure transducer for accurate pressure readings (Award 4 marks for correct pressure transducer calibration) | 4 | ||
| Recorded calibration data and adjustments in logbook (Award 3 marks for complete and accurate documentation) | 3 | ||
| Turned off and disconnected instruments safely after calibration (Award 2 marks for safe shutdown and disconnection) | 2 | ||
| Maintained clean and organized workspace after completion (Award 2 marks for proper housekeeping) | 2 | ||
| Sub-Total | 36 | ||
| PRODUCT CHECKLIST | |||
| All instruments calibrated within ±1% accuracy as per calibration certificate (Award 8 marks if all instruments meet accuracy requirements) | 8 | ||
| Calibration data recorded correctly with dates and signatures (Award 4 marks for proper documentation) | 4 | ||
| Instruments set up neatly and securely for operational use (Award 4 marks for neat and secure setup) | 4 | ||
| Sub-Total | 16 | ||
| GRAND TOTAL | 52 | ||