By the end of this chapter, you will be able to:
Mastering these skills will help you work safely, efficiently, and professionally, making you a valuable member of any electrical installation team.
Preparing trunking work pieces requires mastery of various electrical tools and equipment essential for accurate, safe, and efficient installation. In Kenya's diverse professional environments, from county referral hospitals to retail businesses, the correct selection and use of tools ensure trunking systems are properly cut, fastened, measured, and marked. This chapter focuses on the tools and instruments vital for trunking work, providing specifications and practical usage aligned with industry standards. Understanding these tools supports quality workmanship and compliance with safety regulations in all sectors.
| Name | Specification | Use |
|---|---|---|
| Hacksaw | Frame with replaceable blade, 24-32 TPI (teeth per inch) | Cutting metal trunking and conduit pipes |
| PVC Pipe Cutter | Ratcheting mechanism, blade diameter 40-50 mm | Cutting PVC trunking and conduit cleanly |
| Tin Snips | Steel blades, curved or straight cutting edges | Cutting sheet metal trunking and trims |
| Utility Knife | Retractable blade, 18 mm wide | Trimming flexible trunking and insulation |
| Angle Grinder | 4-5 inch disc diameter, variable speed | Cutting heavy metal trunking and ducts |
Fastening tools secure trunking components, ensuring the system’s mechanical stability and electrical safety. In banking halls or university laboratories, reliable fastening prevents trunking detachment that could expose wiring and cause hazards. Selecting the right fastening tool depends on the trunking type and mounting surface.
| Name | Specification | Use |
|---|---|---|
| Screwdriver Set | Insulated handles, Phillips and flat tips | Tightening screws on trunking covers and brackets |
| Hammer | Claw type, 500-700 grams | Driving nails or fixing trunking clips on wooden surfaces |
| Rivet Gun | Pneumatic or manual, handles with grip | Securing metal trunking sections with rivets |
| Pliers | Insulated, combination and locking types | Holding fasteners and bending metal clips |
| Cordless Drill | Variable speed, reversible, 12-18 V | Drilling holes and driving screws into walls and trunking |
Accurate measurement is critical for trunking installation to ensure correct lengths, alignment, and spacing. In environments such as agricultural cooperatives installing irrigation control systems, precise measurements prevent costly errors and rework. Measuring tools vary from simple tapes to advanced laser devices, each suited to different tasks.
| Name | Specification | Use |
|---|---|---|
| Steel Tape Measure | 5-10 m length, metric and imperial markings | Measuring trunking lengths and distances between fixings |
| Folding Rule | Wooden or plastic, 2 m length | Measuring short lengths and checking angles |
| Spirit Level | 60-120 cm length, bubble vial | Ensuring trunking runs are horizontal or vertical |
| Laser Distance Meter | Range up to 50 m, digital display | Measuring long distances and verifying alignment |
| Calipers | Vernier or digital, 0-150 mm range | Measuring trunking thickness and diameter |
Marking tools enable clear, precise indications on trunking materials for cutting, drilling, and bending points. Correct marking reduces errors and ensures components fit together seamlessly. In Nairobi-based SACCO offices, proper marking supports neat installations that comply with safety codes.
| Name | Specification | Use |
|---|---|---|
| Carpenter’s Pencil | Flat, durable lead, sharpened edge | Marking metal and PVC trunking surfaces |
| Permanent Marker | Fine tip, black or blue ink | Marking on plastic and painted surfaces |
| Scriber | Hardened steel tip, pointed | Scribing precise lines on metal trunking |
| Chalk Line | String coated with chalk powder | Marking long straight lines on walls or trunking |
| Measuring Gauge | Adjustable arms for repeated marks | Transferring measurements onto trunking |
Measuring instruments extend beyond simple length measurements to include tools that assess electrical and physical properties during trunking preparation. In commercial farms installing automated control panels, these instruments verify compliance with installation standards and safety.
| Name | Specification | Use |
|---|---|---|
| Multimeter | Digital, measures voltage, current, resistance | Testing electrical continuity and verifying wiring integrity within trunking |
| Clamp Meter | AC/DC current measurement, clamp jaw | Measuring current without disconnecting circuits in trunking systems |
| Insulation Tester | High voltage output, digital display | Checking insulation resistance of cables housed in trunking |
| Thermometer | Infrared or contact, digital | Measuring temperature of trunking surfaces to detect overheating |
| Tape Level | Electronic or manual, with angle measurement | Measuring angles and inclines of trunking runs |
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Create a free accountThis chapter covered the essential aspects of preparing trunking work pieces, beginning with a detailed overview of the various electrical tools and equipment required for the task. It explained cutting tools used to size trunking components, fastening tools necessary for securing parts, measuring and marking tools critical for accuracy, as well as measuring instruments that ensure precision in dimensions. The chapter then emphasized the importance of accurate measurements to achieve proper fitting and alignment of trunking systems. Following this, it discussed housekeeping activities that maintain a safe and efficient work environment, highlighting the need for general cleanliness during installation. Finally, it addressed the proper storage of tools and equipment to preserve their condition and readiness for use in subsequent tasks. Together, these topics provide a comprehensive foundation for effectively preparing trunking work pieces in electrical installations.
Type: Individual
| Tools & Equipment | Materials |
|---|---|
| Measuring tape 5m | PVC trunking 2m length |
| Spirit level 600mm | Cable clips |
| Hacksaw with blades | Safety boots |
| Flat head screwdriver 6mm | Protective gloves |
| Phillips head screwdriver | Dustcoat/overall |
| Wire stripper pliers | |
| Combination pliers | |
| Hammer 500g | |
| Cable cutters | |
| Marker pen |
| S/N | Item | Quantity |
|---|---|---|
| 1 | Measuring tape 5m | 1 Pc per Candidate |
| 2 | Spirit level 600mm | 1 Pc per Candidate |
| 3 | Hacksaw with blades | 1 Pc per Candidate |
| 4 | Flat head screwdriver 6mm | 1 Pc per Candidate |
| 5 | Phillips head screwdriver | 1 Pc per Candidate |
| 6 | Wire stripper pliers | 1 Pc per Candidate |
| 7 | Combination pliers | 1 Pc per Candidate |
| 8 | Hammer 500g | 1 Pc per Candidate |
| 9 | Cable cutters | 1 Pc per Candidate |
| 10 | Marker pen | 1 Pc per Candidate |
| 11 | PVC trunking 2m length | 2 lengths per Candidate |
| 12 | Cable clips | 10 Pcs per Candidate |
| 13 | Safety boots | 1 Pair per Candidate |
| 14 | Protective gloves | 1 Pair per Candidate |
| 15 | Dustcoat/overall | 1 Pc per Candidate |
| Items to be Evaluated | Marks Available | Marks Obtained | Comments |
|---|---|---|---|
| TASK 1: Demonstrate correct selection and safe use of electrical tools and equipment | |||
| Wore personal protective equipment (safety boots, gloves, dustcoat) (Award 2 or 0) | 2 | ||
| Selected appropriate measuring tools and accurately measured trunking pieces (Award 3 or 0) | 3 | ||
| Used hacksaw correctly to cut PVC trunking to 2m lengths with clean edges (Award 4 or 0) | 4 | ||
| Demonstrated correct use of screwdrivers for fixing cable clips (Award 3 or 0) | 3 | ||
| Used wire stripper pliers and cable cutters safely and effectively (Award 3 or 0) | 3 | ||
| Handled and operated tools carefully to avoid damage or injury (Award 3 or 0) | 3 | ||
| Sub-Total | 18 | ||
| PRODUCT CHECKLIST | |||
| Trunking work pieces cut accurately to 2000mm ± 2mm length (Award 3 or 0) | 3 | ||
| Edges of trunking pieces are smooth and free from burrs (Award 2 or 0) | 2 | ||
| Cable clips fixed firmly and evenly spaced on trunking pieces (Award 3 or 0) | 3 | ||
| Trunking pieces are clean and free from damage (Award 2 or 0) | 2 | ||
| Sub-Total | 10 | ||
| GRAND TOTAL | 28 | ||
Type: Individual
| Tools & Equipment | Materials |
|---|---|
| Steel rule 300mm | Metal trunking 100mm x 50mm |
| Tape measure 5m | Metal trunking 150mm x 50mm |
| Hacksaw with blades | Metal trunking cover strips |
| File (flat) | Trunking end caps |
| Marker pen | Trunking internal bends 90° |
| Trunking external bends 90° | |
| Gloves (PPE) | |
| Safety goggles (PPE) |
| S/N | Item | Quantity |
|---|---|---|
| 1 | Metal trunking 100mm x 50mm | 2.5 meters per Candidate |
| 2 | Metal trunking 150mm x 50mm | 2 meters per Candidate |
| 3 | Metal trunking cover strips | 3 meters per Candidate |
| 4 | Trunking end caps | 4 pcs per Candidate |
| 5 | Trunking internal bends 90° | 2 pcs per Candidate |
| 6 | Trunking external bends 90° | 2 pcs per Candidate |
| 7 | Steel rule 300mm | 1 pc per Candidate |
| 8 | Tape measure 5m | 1 pc per Candidate |
| 9 | Hacksaw with blades | 1 pc per Candidate |
| 10 | File (flat) | 1 pc per Candidate |
| 11 | Marker pen | 1 pc per Candidate |
| 12 | Gloves (PPE) | 1 pair per Candidate |
| 13 | Safety goggles (PPE) | 1 pc per Candidate |
| Items to be Evaluated | Marks Available | Marks Obtained | Comments |
|---|---|---|---|
| TASK 1: Preparation and cutting of trunking pieces | |||
| Wore personal protective equipment (gloves and safety goggles) (Award 2 or 0) | 2 | ||
| Used measuring instruments correctly to mark trunking lengths (Award 3 or 0) | 3 | ||
| Handled cutting tools safely and effectively (Award 3 or 0) | 3 | ||
| Cut trunking pieces to the marked sizes accurately within ±2mm (Award 4 or 0) | 4 | ||
| Deburred and smoothed cut edges using a file (Award 3 or 0) | 3 | ||
| Cleaned work area and disposed of offcuts properly (Award 2 or 0) | 2 | ||
| Sub-Total | 17 | ||
| PRODUCT CHECKLIST | |||
| Two 100mm x 50mm trunking pieces cut to 500mm ±2mm length (Award 3 or 0) | 3 | ||
| Two 150mm x 50mm trunking pieces cut to 700mm ±2mm length (Award 3 or 0) | 3 | ||
| Cut edges deburred and free from sharp burrs (Award 3 or 0) | 3 | ||
| Pieces free from deformation or damage from cutting (Award 2 or 0) | 2 | ||
| Sub-Total | 11 | ||
| GRAND TOTAL | 28 | ||
At the start of this chapter we promised you would be able to:
Tick each one you can genuinely do.
So, are you there yet?
You're competent when you can confidently do 50% or more of what this chapter promised.
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